Hornet 565 Quick Setup Guide (EN)

Copyright Notice The information contained herein is the property of Omron Adept Technologies, Inc., and shall not be reproduced in whole or in part without prior written approval of Omron Adept Technologies, Inc. The information herein is subject to change without notice and should not be construed as a commitment by Omron Adept Technologies, Inc. The documentation is periodically reviewed and revised. Omron Adept Technologies, Inc., assumes no responsibility for any errors or omissions in the doc- umentation. Critical evaluation of the documentation by the user is welcomed. Your comments assist us in preparation of future documentation. Please submit your comments to: techpubs@adept.com .

Copyright  2015, 2016 by Omron Adept Technologies, Inc. All rights reserved. Any trademarks from other companies used in this publication are the property of those respective companies. Created in the United States of America

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Resources on Omron Web Sites

Chapter 1: Hornet 565 Quick Setup Guide 1.1 Introduction Process Overview This Quick Setup Guide steps you through the installation and start-up of your Hornet 565 robot. The major steps are: l Preparation : workcell layout and safety l Hardware Installation : mounting the robot and connecting system cables l System Start-Up : system configuration and turning on the robot It is assumed that a robot frame has been designed and built. Refer to the Hornet 565 Robot User's Guide for information on requirements for the frame. NOTE : This guide does not apply to robot systems that include a SmartController EX motion controller. Refer to the Hornet 565 Robot User’s Guide for those systems.

During the installation and start-up process, refer also to your Hornet 565 robot user’s guide, shipped with each system, and available on the support disk. Resources on the Support Disk l This guide l The Hornet 565 Robot User's Guide Resources on Omron Web Sites On the Omron Industrial Automation web site: ia.omron.com l The ePLC Connect 3 Software User's Guide l EtherNet/IP Connection Guide (P649-E1-01) This covers ePLC for the Omron NJ controller with Omron Adept Robots. l EtherNet/IP Connection Guide (P650-E1-01) This covers ePLCIO for the Omron NJ controller with Omron Adept robots. Hornet 565 Robot Quick Setup Guide, 14692-000 Rev C Page 3 of 18

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1.3 Workcell Layout

Chapter 1: Hornet 565 Quick Setup Guide On the Omron Adept web site: adept.com l Legacy systems communication structure pdfs l Legacy systems code examples 1.2 Safety WARNING: It is strictly prohibited to install or operate our robots without adequate safeguards according to applicable local and national standards. See the following figure for a simple workcell layout. You must read the Robot Safety Guide and the Robot Installation and Operation chapters in the robot user’s guide for information on safe operation of your robot system.

Refer to Installing User-Supplied Safety Equipment in the System Installation chapter of the robot user’s guide, which provides details on connecting a user-designed E-Stop system through the XUSR connector to the robot. 1.3 Workcell Layout The following figure shows a simple workcell layout with a user-supplied safety barrier and E- Stops provided by the optional Front Panel and optional T20 pendant. Typical Workcell Layout Hornet 565 Robot Restricted Area Inside Safety Barrier Safety Barrier Robot’s eAIB 24 VDC XUSR User-Supplied Components 200-240 VAC STOP Front Panel - Optional T20 Pendant - Optional R Programmable Logic Controller (PLC) PC running ACE Software Figure 1-1.

Simple Workcell Layout Hornet 565 Robot Quick Setup Guide, 14692-000 Rev C Page 4 of 18

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Mounting the Robot

Chapter 1: Hornet 565 Quick Setup Guide 1.4 Installing the Robot Frame The Hornet 565 robot is mounted in a user-supplied frame, so that it hangs over the work- space. A sample frame design is given, with dimensions, in the user’s guide. See the following figure. Ensure that the robot is oriented such that the Status Display panel faces away from the con- veyor, if your system has a conveyor. This will give you the best view of the Status Display panel, and provide the best cross-belt movement of the robot’s platform. Mounting the Robot 1. Position the robot under the mounting frame.

The pallet will not fit in most frames, so the robot will need to be unstrapped from the pallet and moved manually. 2. Put nylon slings through the six lifting slots. See the following figure. Joint 2 Slots Joint 3 Joint 1 Slots Figure 1-2. Four of Six Lifting Slots, Sample Frame (not to scale) 3. Take up the slack in the slings. 4. Lift the robot up to the mounting pads on the frame. 5. Mount the robot with three M12 x 1.75 screws. Mounting screws are user-supplied; the length is determined by your frame design. The screws should be stainless or zinc-plated steel. Lock washers are not needed, as the robot base has spring-lock Heli-Coil ® inserts.

Hornet 565 Robot Quick Setup Guide, 14692-000 Rev C Page 5 of 18

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