Connect the power cables.............................................................................................................. 444 Fill the printheads with ink.............................................................................................................. 444 Drain and clean the service station.................................................................................................. 444 Print a prime bar pattern................................................................................................................
445 Miscellaneous.....................................................................................................446 Installing Firmware........................................................................................................................ 446 FTPing to the printer ...................................................................................................................... 447 Manually FTPing the software BIN to the printer’s hard disk................................................................
448 Accessing the password protected service menu .................................................449 Calibrations .......................................................................................... 450 Carriage and printhead calibrations ...................................................................450 Printhead y-axis calibration ............................................................................................................ 450 Examine the H2H Y Pattern ............................................................................................................
451 Adjusting the printhead y-axis position............................................................................................. 454 Measure H2H Y Offsets ................................................................................................................. 458 Run the auto BIDI calibration .......................................................................................................... 460 Calibrate the printhead saber angle ................................................................................................ 460 Checking carriage front-to-back tilt ..................................................................................................
462 Calibrating Carriage Front-To-Back Tilt............................................................................................. 463 Front-to-back calibration of the service-end of the carriage ................................................................. 464 Front-to-back calibration of the user-end of the carriage ..................................................................... 464 Calibrate the media-thickness sensor ............................................................................................... 465 Calibrate the camera focus ............................................................................................................
465 Fixing Carriage Twist .................................................................................................................... 466 Verifying the gross saber angle....................................................................................................... 467 Changing the Carriage Saber Angle ............................................................................................... 468 Head height calibration ................................................................................................................. 470 Reconnect the door-open switch......................................................................................................
474 Maintenance calibrations....................................................................................475 Calibrating the service station wipers .............................................................................................. 475 Calibrating Wiper Height .............................................................................................................. 475 Calibrating wiper y-axis alignment.................................................................................................. 475 Calibrating wiper left/right tilt ........................................................................................................
476 Check output-side wiper tilt............................................................................................................. 476 Check input-side wiper tilt .............................................................................................................. 478 Check the wiper height on the input side of the carriage.................................................................... 478 Calibrating wiper x-axis alignment..................................................................................................
478 Leveling the printer ............................................................................................480 Install the printer’s wheels .............................................................................................................. 480 Check height difference between user and service-end of printer......................................................... 480 Check height difference between input and output-side of printer ........................................................ 481 Adjusting leveling pads..................................................................................................................
481 Remove printer wheels................................................................................................................... 482 Attaching and Leveling the tables .......................................................................482 Set table-to-belt distance................................................................................................................. 485 Special Tools.........................................................................................
486 Carriage and printhead special tools ..................................................................486 Long hex wrench to set y-axis ......................................................................................................... 486 Torque screwdriver and bit set........................................................................................................ 486 Gross saber angle dial indicator..................................................................................................... 486 Vacuum tube clamps .....................................................................................................................
487 L-shaped ratchet screwdriver........................................................................................................... 487 Tube cutter ................................................................................................................................... 487 Media-drive special tools....................................................................................488 Torque wrench for media-drive motor coupling ................................................................................. 488 High-resolution readhead alignment tool..........................................................................................
488 Dial indicator for high-resolution encoder hub................................................................................... 488 Ionizer point cleaning brush ........................................................................................................... 489 Alcohol swabs.............................................................................................................................. 489 Dial indicator belt tensioning tool....................................................................................................
489 Roll-to-roll alignment tool ................................................................................................................ 490 C-ring pliers ................................................................................................................................. 490 Calipers....................................................................................................................................... 490 Flexible tape measure.................................................................................................................... 491 Index....................................................................................................
492 Part No. CQ114-90035 Rev B HP Scitex FB500 / FB700 Service Manual Page 11 of 510