Table of Contents 302 Manual Transmissions & Transaxles Manual Transmissions Course Menu ........................................................................................ 3 & Transaxles Drivetrain Configurations & Components Section 1: Section 1 Topics ................................................................................... 5 Drivetrain Configurations and Components .......................................... 6 Front Engine, Rear Drive .................................................................. 6 Front Engine, Front Drive ................................................................. 6 Section 2:
Section 2 Topics ................................................................................... 7 Clutch Components .............................................................................. 8 Clutch Assembly Flywheel ............................................................................................ 9 Pilot Bearing ..................................................................................... 9 Flywheel Inspection .......................................................................... 9 Clutch Disc ......................................................................................
10 Clutch Hub and Damper Assembly ................................................. 11 Clutch Cover Assembly ...................................................................12 Diaphragm Spring ........................................................................... 12 Clutch Release Bearing & Clutch Release Fork ............................. 13 Conventional Release Bearing ....................................................... 13 Self-centering Release Bearing ...................................................... 14 Hydraulic Clutch System .....................................................................
15 Master Cylinder ............................................................................... 16 Self-adjusting Release Cylinder ...................................................... 17 Clutch System Bleeding .................................................................. 18 Clutch Operation ............................................................................. 19 Concentric Slave Cylinder .............................................................. 20 Mechanical Clutch System ................................................................. 21 Clutch Pedal Adjustment ....................................................................
22 Clutch Pedal Height ........................................................................ 22 Clutch Pedal Freeplay .................................................................... 22 Clutch Component Inspection ............................................................. 24 Clutch Cover Assembly Inspection ................................................. 24 Clutch Disc Inspection .................................................................... 25 Release Bearing Inspection ............................................................ 26 Clutch Diagnosis .................................................................................
27 Clutch Slippage Stationary Check .................................................. 27 Clutch Slippage Road Test ............................................................. 28 Clutch Chatter ................................................................................. 28 Clutch Drag ..................................................................................... 29 Clutch Assembly Noise Check ........................................................ 29 Clutch Installation ................................................................................ 30 Install Clutch Disc ...........................................................................
30 Install Clutch Cover Assembly ........................................................ 31 Greasing Components .................................................................... 32 Transmission Installation .................................................................... 33 Technical Training i