Left side gears To remove the left side gears 1 Remove the top cover. 2 Remove the left side cover. 3 Remove the fusing assembly. 4 Remove the screw shown in callout 1, Figure 6-47 on page 185 and remove the black plastic piece. 5 Disconnect all connectors from the paper feed PCB and free the cables from the cable stays. 6 Remove the screw securing the gear cover and remove the cover shown in callout 3, Figure 6-47 on page 185. 7 Remove the fuser motor. 8 Remove the paper path motor. 9 Remove the three clutches: CL2, CL3, and CL4. 10 Remove the four screws (callout 1, Figure 6-55 on page 194) and remove the sheet metal over the gears.
11 Remove the one or two screws (shown in callout 2, Figure 6-55 on page 194) and e-clip (shown in callout 3, Figure 6-55 on page 194) that hold the solenoid assembly in place and then remove the solenoid assembly. 12 Remove any e-clips or bushings necessary to remove the affected gears. Left side gear replacement 1 Install the back half of the large double gear shown in callout 1, Figure 6-56 with the small portion of the gear (18T) facing outward. 2 Install the two gears (shown in callout 2, Figure 6-56 on page 194) so they cover the back half of the large double gear.
3 Install the remaining gears and the front half of the large double gear so they appear as shown in Figure 6-56 on page 194. CAUTION When reinstalling the solenoid assembly, make sure that the flat parts of the pickup rollers are down and that the plastic spring-loaded gear is fully engaged. C7085-90921 Chapter 6 Removal and replacement 193