Table of Contents Part I Overview .....................................................................................................................................1 1.1 Service information .................................................................................................................1 1.1.1 Overview .......................................................................................................................1 1.1.1.1 Explanation and operation ..............................................................................1 1.1.1.1.1 About this manual .................................................................................1 1.1.1.1.2 Health and safety prevention ..............................................................2 1.1.1.1.3 Standard workshop operation manual .............................................12 1.1.1.1.4 Solvents, sealants, adhesives ...........................................................14 1.1.1.1.5 Road test or roller test bench test ....................................................14 1.1.2 Identification code .....................................................................................................16 1.1.2.1 Description and operation .............................................................................16 1.1.2.1.1 Vehicle Identification Code (VIN) ......................................................16 1.1.2.1.2 VIN code meaning ..............................................................................16 1.1.2.1.3 Product label ........................................................................................16 1.1.3 Lifting and towing .......................................................................................................17 1.1.3.1 Description and operation .............................................................................17 1.1.3.1.1 Traction .................................................................................................17 1.1.3.1.2 Support .................................................................................................18 1.1.3.1.3 Lifting ....................................................................................................18 1.1.4 Maintenance period ...................................................................................................18 1.1.4.1 Description and operation .............................................................................18 1.1.4.1.1 Maintenance items ..............................................................................18 1.1.4.1.2Daily maintenance plan .......................................................................19 1.1.4.1.3 Periodic maintenance content and period .......................................20 1.1.4.1.4 Maintenance under harsh driving conditions ..................................20 1.1.5 Noise, vibration and irregularities ............................................................................20 1.1.5.1 Description and operation .............................................................................20 1.1.5.1.1 The meaning of NVH in automotive engineering ...........................20 1.1.5.1.2 Types of noise in automotive engineering .......................................21 1.1.5.1.3 Vibration Technology ..........................................................................22 1.1.5.1.4 Noise and vibration phenomena on vehicles ..................................23 1.1.5.1.5 Car body ...............................................................................................24 1.1.5.2 Fault diagnosis and test ................................................................................25 1.1.5.2.1 Inspection and confirmation ..............................................................25 1.1.5.2.2 How to use this diagnostic procedure section ................................25 1.1.5.2.3 Noise diagnosis procedure ................................................................25 Part II Chassis system ........................................................................................................................28 2.1 Suspension system ..............................................................................................................28 2.1.1 Overview of Suspension system .............................................................................28 2.1.1.1 Specifications ..................................................................................................28 2.1.1.1.1 General specifications ........................................................................28 2.1.1.2 Description and operation .............................................................................28 2.1.1.2.1 System overview .................................................................................28 2.1.1.3 General inspection .........................................................................................29 2.1.1.3.1 General inspection ..............................................................................29 2.1.1.3.2 Wheel bearing inspection ..................................................................29 2.1.1.3.3 Ball joint inspection of tie rod ............................................................30 2.1.1.3.4 Front swing arm ball joint inspection ................................................32 2.1.1.3.5 Vibration damping device inspection ...............................................32 2.1.1.3.6 Tire noise and vibration test ..............................................................33 2.1.1.3.7 Toe-in inspection and adjustment procedure ..................................34 2.1.1.4 Fault diagnosis and testing ...........................................................................36 2.1.1.4.1 Inspection and confirmation ..............................................................36 2.1.1.4.2 Failure Symptom Table ......................................................................37 2.1.1.4.3 Vehicle deviation diagnosis process ................................................42 I