Yanmar SD20 — инструкция

Disclaimers: All information, illustrations and specifications in this manual are based on the latest information available at the time of publishing. The illustrations used in this manual are intended as representative reference views only. Moreover, because of our continuous product improvement policy, we may modify information, illustrations and / or specifications to explain and / or exemplify a product, service or maintenance improvement. We reserve the right to make any change at any time without notice. Yanmar and are registered trademarks of Yanmar Co., Ltd. in Japan, the United States and / or other countries. All Rights Reserved:

No part of this publication may be reproduced or used in any form by any means - graphic, electronic, or mechanical, including photocopying, recording, taping, or information storage and retrieval systems - without the written permission of Yanmar Marine International. © 2007 Yanmar Marine International 1207 ii GM Series Operation Manual © 2007 Yanmar Marine International

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Table of Contents

TABLE OF CONTENTS Page Introduction .............................................................. 1 Record of Ownership .............................................. 2 Safety ....................................................................... 3 Safety Precautions ................................................. 4 General Information ......................................... 4 Before You Operate ......................................... 4 During Operation and Maintenance ..................... 4 Location of Safety Decals ........................................ 8 Product Overview ......................................................

9 Yanmar GM Features and Applications ....................... 9 New Engine Break-In ...................................... 10 Component Identification ........................................ 11 Service Side - 1GM10 with KM2P ...................... 11 Non-Service Side - 1GM10 with KM2P ................ 12 Location of Nameplates .......................................... 13 Emission-Control Labels .................................. 13 Major Components and Functions ............................ 14 Control Equipment ................................................ 15 Instrument Panel (Optional) ..............................

15 Optional Single-Lever Throttle and Shift Console ....................................................... 18 Before You Operate .................................................. 19 Diesel Fuel .......................................................... 19 Diesel Fuel Specifications ................................ 19 Filling the Fuel Tank ........................................ 22 Engine Oil ........................................................... 23 Engine Oil Specifications ................................. 23 Engine Oil Viscosity ........................................ 23 GM Series Operation Manual iii © 2007 Yanmar Marine International

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TABLE OF CONTENTS Checking the Engine Oil .................................. 24 Adding Engine Oil .......................................... 24 Marine Gear or Sail-Drive Oil ................................... 25 Marine Gear Oil Specifications .......................... 25 Sail-Drive Oil Specifications - SD20 .................... 25 Checking Marine Gear Oil ................................ 25 Adding Marine Gear Oil ................................... 26 Checking and Adding Sail-Drive Oil .................... 26 Cranking the Engine Manually ................................. 26 Cranking the Engine Electrically ...............................

27 Recheck the Engine Oil ................................... 28 Daily Checks ....................................................... 28 Visual Checks ............................................... 28 Checking Diesel Fuel and Engine Oil .................. 29 Checking and Refilling Marine Gear Oil ............... 29 Checking the Battery Electrolyte Level ................ 29 Checking the Alternator Belt ............................ 29 Checking the Throttle and Shift Console .............. 29 Checking the Warning Indicators ....................... 29 Preparing Fuel, Oil and Coolant in Reserve .......... 29 Engine Operation ......................................................

31 Starting the Engine Electrically ................................. 32 Starting the Engine Manually ............................ 33 Restarting After Starting Failure ......................... 34 Starting at Low Temperatures ........................... 34 After the Engine Has Started ............................. 34 Throttle and Shift Lever Operation ............................ 36 Acceleration and Deceleration .......................... 36 Shifting the Engine ......................................... 36 Precautions During Operation .................................. 37 Shutting Down the Engine .......................................

38 Checking the Engine After Operation ......................... 39 Periodic Maintenance ................................................ 41 Safety Precautions ................................................ 41 Precautions ......................................................... 43 The Importance of Periodic Maintenance ............. 43 Performing Periodic Maintenance ...................... 43 The Importance of Daily Checks ........................ 43 Keep a Log of Engine Hours and Daily Checks ..... 43 Yanmar Replacement Parts .............................. 43 Tools Required .............................................. 43 iv GM Series Operation Manual © 2007 Yanmar Marine International

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Table of Contents

TABLE OF CONTENTS Ask Your Authorized Yanmar Marine Dealer or Distributor For Help ........................................ 43 Tightening Fasteners ...................................... 44 EPA Maintenance Requirements .............................. 45 EPA Requirements for USA and Other Applicable Countries ..................................................... 45 Conditions to Ensure Compliance with EPA Emission Standards ........................................ 45 Inspection and Maintenance ............................. 45 Periodic Maintenance Schedule ...............................

46 Inspection and Maintenance of EPA Emission- Related Parts ................................................ 48 Periodic Maintenance Procedures ............................ 49 After Initial 50 Hours of Operation ...................... 49 Every 50 Hours of Operation ............................. 52 Every 150 Hours of Operation ........................... 53 Every 250 Hours of Operation ........................... 54 Every 1000 Hours of Operation ......................... 58 Troubleshooting ....................................................... 59 Troubleshooting After Starting ................................. 59 Troubleshooting Information ....................................

60 Troubleshooting Chart ........................................... 61 Long-Term Storage ................................................... 65 Prepare Engine for Long-Term Storage ...................... 65 Draining the Cooling System ................................... 66 Specifications .......................................................... 67 Principal Engine Specifications ................................ 67 1GM10 Engine Specifications ........................... 67 1GM10C Engine Specifications ......................... 69 1GM10V Engine Specifications ......................... 71 System Diagrams .....................................................

73 Piping Diagrams ................................................... 73 Wiring Diagrams ................................................... 76 Emission System Warranty ........................................ 81 Non-Road Emission System Warranty ....................... 81 Yanmar Co., Ltd. Limited Emission Control System Warranty - USA Only ............................ 81 Maintenance Log ........................................... 84 GM Series Operation Manual v © 2007 Yanmar Marine International

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