Yanmar Electronic Control System Manual (EN)

ELECTRONIC CONTROL SYSTEM TECHNICAL MANUAL BY classic, by unlimited, BY2 classic, by2 unlimited, 6LY3, 6CX AND SY GEN III series engines MANTMYM01 • Rev. 2.0

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All Rights Reserved: No part of this publication may be reproduced or used in any form by any means - graphic, electronic, or mechanical, including photocopying, recording, taping, or information storage and retrieval systems - without the written permission of Yanmar Marine International. ©2011 Yanmar Marine International NOTICE TO INSTALLER All information, illustrations and specifications in this manual are based on the latest information available at the time of publishing. The illustrations used in this manual are intended as representative reference views only.

Moreover, because of our continuous product improvement policy, we may modify information, illustrations and/ or specifications to explain and/or exemplify a product, service or maintenance improvement. We reserve the right to make any change at any time without notice. Yanmar and are registered trademarks of Yanmar Co., Ltd. in Japan, the United States and/or other countries. Safety alerts alone cannot eliminate the hazards that they signal. Strict compliance to these special instructions when performing installation, operation, and maintenance is the most effective accident prevention measure along with exercising care and using common sense when performing such actions.

RECREATIONAL CRAFT DIRECTIVE 94/25/EC Maximum performance, and compliance with the EMC Directive, can only be ensured by correct installation. It is strongly recommended that the installation conforms with the following standards: APPLICABLE STANDARDS a) ISO 8846 Small Craft-Electrical Devices Protection against ignition of surrounding flammable gases. b) ISO = International Standards Organization SAFE BOATING STATEMENT This device meets or exceeds the applicable ABYC, ISO, and USCG safe boating rules, regulations, standards, and guidelines at the time of manufacture. SAFE BOATING ON THE WEB U.S. Coast Guard www.uscg.mil U.S.

Power Squadron www.usps.org American Boat & Yacht Council (http://www.abycinc.org) NMEA 2000 ® is a registered trademark of the National Marine Electronics Association. © 2011 Yanmar Marine International • Rev. 2.0 ii Yanmar Electronic Control Systems Technical Manual

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table of contents Introduction................................................................................................................................XIX Safety...............................................................................................................................................XX Abbreviations............................................................................................................................. XXV revision history.......................................................................................................................

XXVI Section 1 - Components...........................................................................................................

1:1 BY2 Classic Series Engines..............................................................................................................1:2 Helm...............................................................................................................................................1:2 Analog Gauges..............................................................................................................................1:3 BY2 Unlimited Series Engines..........................................................................................................

1:4 Helm............................................................................................................................................... 1:4 Engine Room..................................................................................................................................

1:4 6LY3, 6CX, and SY GEN III Series Engines.......................................................................................1:5 Helm...............................................................................................................................................1:5 Engine Room..................................................................................................................................1:5 SY GEN III Series Engines................................................................................................................1:6 Engine Room..................................................................................................................................1:6 SY GEN III, 6LY3, 6CX, and BY2 Unlimited.......................................................................................

1:7 Helm............................................................................................................................................... 1:7 Single Lever/Dual Function Controls.......................................................................................... 1:7 CH8000 Control Module.............................................................................................................1:8 Dual Lever/Dual Function Controls.............................................................................................1:9 Dual Lever/Single Function Controls.........................................................................................

1:10 i2200 Series Gauges..................................................................................................................1:11 Electrical Harnesses................................................................................................................. 1:12 Section 2 - System Overview..................................................................................................

2:1 Introduction.......................................................................................................................................2:2 BY2 Unlimited, 6LY3, 6CX, and SY GEN III.......................................................................................2:2 Engine Interface Modules..............................................................................................................2:2 Control Heads................................................................................................................................2:3 Displays..........................................................................................................................................2:4 i5601E Digital Display..................................................................................................................2:4 Gauges........................................................................................................................................2:4 Start/Stop Panels........................................................................................................................2:5 CAN Bus........................................................................................................................................2:6 Basic Operation..........................................................................................................................2:6 © 2011 Yanmar Marine International • Rev.

2.0 Yanmar Electronic Control Systems Technical Manual iii

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Table of Contents Settings.......................................................................................................................................2:6 Software...................................................................................................................................... 2:7 BY2 Classic ...................................................................................................................................... 2:7 section 3 - i5601E Digital Display...........................................................................................

3:1 Front Panel Specifications................................................................................................................3:2 Part Numbers.................................................................................................................................3:2 Connections......................................................................................................................................3:3 Splash Screen/Software Revision....................................................................................................3:3 Default Displays ...............................................................................................................................3:4 BY2 Unlimited Series Engines.......................................................................................................3:4 6LY3, 6CX Series Engines..............................................................................................................3:5 SY GEN III Series Engines.............................................................................................................3:6 i5601E Setup & Navigation................................................................................................................3:7.

Unlocking the “Hot Keys”.................................................................................................................3:8 Quad Screen Parameters.................................................................................................................3:9 Main Menu...................................................................................................................................... 3:10 i5601E Menu Navigation................................................................................................................. 3:11 BY2 Unlimited Expanded Menu...................................................................................................

3:11 6LY3, 6CX Expanded Menu......................................................................................................... 3:12 Changing the Engine Selection from 6LY3 to 6CX using the i5601E........................................ 3:13 SY GEN III Expanded Menu......................................................................................................... 3:15 i5601E Digital Display Alarms/Engine Diagnostic Codes............................................................... 3:16 Network Status Display................................................................................................................

3:18 Network Nodes Display............................................................................................................... 3:18 i5601E Monitor Settings.................................................................................................................. 3:19 Introduction.................................................................................................................................. 3:19 Menus..........................................................................................................................................

3:19 Units Menu................................................................................................................................3:20 Language Menu........................................................................................................................3:20 Tach Range 0-3000...................................................................................................................3:21 Speed........................................................................................................................................3:21 Depth Offset..............................................................................................................................3:22 Default Monitor..........................................................................................................................3:23 Beeper.......................................................................................................................................3:23 About.........................................................................................................................................3:23 Calibration.......................................................................................................................................3:24 User Settings...............................................................................................................................3:24 Check, Save Settings................................................................................................................3:25 Reset Maintenance Timer.........................................................................................................3:25 Docking Mode - 6ly3, 6CX and sy gen iii..............................................................................3:25 Fwd Throttle Curve..................................................................................................................3:25 Rev Throttle Curve...................................................................................................................3:25 Throttle Curve Diagrams - Forward and Reverse - Single Lever Control.................................3:26 Split Range...................................................................................................................................3:30 © 2011 Yanmar Marine International • Rev.

2.0 iv Yanmar Electronic Control Systems Technical Manual

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