2009 Harley Davidson VRSC Parts Catalog

READER COMMENTS The Harley-Davidson Service Communications Department maintains a continuous effort to improve the quality and usefulness of its publications. To do this effectively, we need user feedback- your critical evaluation of this manual. Please comment on the completeness, accuracy, organization, usability, and readability of this manual. Please list the page, item, and part number(s) of any errors you find in this manual. Please tell us how we can improve this manual. Occupation: Name: Dealership: Street: Department: City: State: Zip: 2009 VRSC Models Parts Catalog (99457-09A) Please clip out and mail to: Service Communications Department Harley-Davidson Motor Company P.O.

Box 653 Milwaukee, WI USA 53201 CMI-1 M-02/09

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GENERAL INFORMATION 2009 VRSC MODELS PARTS CATALOG THIS IS NOT AN ASSEMBLY MANUAL AND SHOULD NOT BE USED AS SUCH About This Manual This Parts Catalog has been prepared to make it easier for you to order parts for the 2009 VRSC model motorcycles. You will also find a complete Hardware Listing at the back of the book for your convenience. The numbers shown in the illustrations correspond to the numbers in the "INDEX NO." column in the parts lists. Please consult the illustrations when ordering parts to make sure you receive all the required parts.

Take note that the number in parenthesis following the part description is the quantity of that part needed for complete assembly; if there is no number in parenthesis, only one is used. Prices of parts in this catalog are published separately. The following instructions should be followed carefully when ordering parts: The "MODELS" column in the parts lists may include one or more two-character codes that correspond to the V.I.N. model designations. The VRSC models and their respective two-character codes are listed at the bottom of each right- hand page for your reference. If a part fits all VRSC models, "All" will be in the corresponding "MODEL" column.

Be sure to specify the correct part number for each item. The part numbers appear under the "PART NO." column in the parts lists. Orders may be placed via your computer for all parts. Please review your system documentation for details on placing orders electronically. All non-warranty replacement crankcase orders require return of the complete left crankcase half with V.I.N .. All non-warranty replacement frame orders require return of the steering neck with V.I.N .. Non-compliance will result in a fine. See non-warranty frame and crankcase policy or contact your SPOC team for details.

The sale or use of these parts or accessories does not grant the purchaser a license or other right under any Harley- Davidson patent. For all 2008 and later painted parts refer to the Service Section of h-dnet.com which features a listing of painted part numbers for all Harley-Davidson motorcycles. To the best knowledge of Harley-Davidson Motor Company, the material contained herein is accurate as of the date this pub- lication was approved for printing. Harley-Davidson Motor Company reserves the right to change specifications, equipment, or designs at any time without notice and without incurring obligation. Vehicle Identification Number (V.I.N.) See Figure 1 on the next page.

The full17-digit serial, or V.I.N., is stamped on the right side of the steering head. The V.I.N. is also printed on a label on the left frame tube above the front engine cylinder. An abbreviated V.I.N. is stamped on the left side crankcase above the sump. Sample abbreviated V.I.N. as it appears on the left crankcase- HFH9800456 Sample V.I.N. as it appears on the steering head- 1HD1HFH139K800456 Always give the full17-digit V.I.N. when ordering parts or making any inquiry about your motorcycle. 1

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om01023 rcrr~~l~~~ ~ 1 H D 1 H F H 1 3 9 K 800456 Figure 1. Typical Harley-Davidson V.I.N.: 2009 VRSC Models Table 1. Harley-Davidson V.I.N. Breakdown: 2009 VRSC Models Market designation 1 =Originally manufactured for sale within the United States 5=0riginally manufactured for sale outside the United States 2 Manufacturer HD=Harley-Davidson 3 4 Model Motorcycle type See V.I.N.

model table 1 =Heavyweight motorcycle (901 cc and larger) 5 Engine type H=Revolution®, 1250 cc liquid-cooled, fuel-injected J=Revolution®, 1250 cc liquid-cooled, fuel-injected 105 HP HOI only 6 Introduction date 1=Regular 2=Mid-year 3=California/regular 4=Cosmetic changes and/or special introductory date 5=California/cosmetic changes and/or special introductory date 6=California/mid-year 7 V.I.N. check digit Can be 0-9 or X 8 Model year 9=2009 10 9 Assembly plant Sequential number varies K=Kansas City, MO U.S.A. Table 2. V.I.N. Model Codes: 2009 VRSC Models HF VRSCAW V-RodTM HH VRSCDX Night Rod Special® HP VRSCF V-Rod Muscle® ©2009 H-D. 2

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ALPHABETICAL INDEX PART DESCRIPTION ............................................................ PAGE PART DESCRIPTION ............................................................ PAGE ABS BRAKE LINES & MODULE ................... 61 FOOTRESTS - VRSCDX, VRSCF .................. 85 AIRBOX, COVER .............................. 135 FRAME & JIFFY STAND .......................... 77 AIRBOX, COVER .............................. 137 FRONT BRAKE CALIPER ........................ 63 AIR CLEANER ................................. 31 FRONT BRAKE CONTROL. ...................... 57 ALTERNATOR & REGULATOR. ................... 33 FRONT FENDER ...............................

95 ALTERNATOR COVER ........................... 47 FRONT FORK - VRSCAW, VRSCDX ................ 71 AUXILIARY VOLUME - VRSCA. .................. 107 FRONT FORK - VRSCF. ......................... 73 AUXILIARY VOLUME - VRSCDX .................. 111 FRONT TURN SIGNALS ......................... 99 BATTERY .................................... 113 FRONT WHEEL. ............................... 67 BATTERY CABLES ............................. 113 FUEL GAUGE, INSTRUMENT CLUSTER. .......... 115 BELT & SPROCKETS ............................ 49 FUEL MODULE. .............................. 105 BRACKET, HEADLAMP .......................... 91 FUEL TANK & FUEL MODULE ....................

105 BRACKET, HEADLAMP .......................... 93 GASKET KIT, CAM COVER. ...................... 17 BRAKE CALIPER, FRONT ........................ 63 GASKET KIT, ENGINE ........................... 47 BRAKE CALIPER, REAR. ........................ 65 GEAR SHIFTER. ............................... 41 BRAKE CONTROL, FRONT ....................... 57 HANDLEBAR & THROTTLE CONTROL. ............ 87 BRAKE CONTROL, REAR - VRSCA, VRSCDX ........ 59 HANDLEBAR GRIPS ............................ 87 BRAKE DISC, FRONT ........................... 67 HANDLEBAR SWITCHES ........................ 89 BRAKE DISC, REAR ............................ 69 HEAD, CYLINDER ...............................

9 BRAKE LINE, FRONT ........................... 57 HEADLAMP (1 OF 2) ............................ 91 BRAKE LINE, REAR - NON ASB ................... 59 HEADLAMP (2 OF 2) ............................ 93 CAM COVERS- FRONT SHOWN .................. 17 HORN ....................................... 117 CAM DRIVE SYSTEM ........................... 13 INSTRUMENTS & COVERS ...................... 115 CHAIN, PRIMARY/SECONDARY ................... 13 LABELS ..................................... 139 CLUTCH ...................................... 45 LICENSE PLATE BRACKET ...................... 101 CLUTCH CONTROL. ............................ 55 LICENSE PLATE BRACKET. .....................

103 CLUTCH COVER ............................... 47 LOCKSET, FORK. .............................. 77 CLUTCH LINE ................................. 55 MASTER CYLINDER W/BRAKE PEDAL, REAR- VRSCA, COIL. ........................................ 35 VRSCDX ...................................... 59 COMPENSATOR, REAR WHEEL. .................. 69 MASTER CYLINDER W/HAND LEVER, FRONT ....... 57 COOLANT HOSES I BOTTLE ..................... 53 MODULE, TURN SIGNAL CANCELLER- VRSCR. ... 133 CONNECTION RODS ........................... 19 MIRROR ...................................... 57 COSMETIC COVERS - VRSCAW, VRSCDX ......... 135 MOTOR MOUNT ISOLATOR, FRONT & REAR ..... ~ ...

27 COVER, AIRBOX .............................. 135 MUFFLER - VRSCDX ........................... 111 COSMETIC COVERS - VRSCF ................... 137 MUFFLER - VRSCA. ........................... 107 COVER, CLUTCH ............................... 47 OIL COOLER .................................. 51 COVER, AIRBOX .............................. 137 MUFFLER - VRSCF ............................ 109 COVER, RADIATOR ............................ 135 OIL FILTER .................................... 47 COVER HANDLEBAR .......................... 115 OIL PUMP ..................................... 25 COVER, RADIATOR ............................ 137 OIL PRESSURE SWITCH ........................

37 CRANKCASE - UPPER & LOWER ................. 21 RADIATOR I OIL COOLER ........................ 51 COVERS, OIL PAN/FILTER/PICKUP ................ 47 PISTONS & CRANKSHAFTS ...................... 19 CRANKSHAFT ................................. 19 REAR BRAKE CALIPER. ........................ 65 CYLINDER HEAD, CAMSHAFTS, & VALVES REAR FENDER. ............................... 97 (CONTINUED) ................................. 11 REAR FORK, DEBRIS DEFLECTOR, & BELT GUARD .. 79 CYLINDER LINER .............................. 19 REAR WHEEL. ................................ 69 DEBRIS DEFLECTOR ........................... 79 REGULATOR, VOLTAGE .........................

33 DECALS ..................................... 135 ROTOR ASSEMBLY ............................. 33 ELECTRONIC CONTROL MODULE & COIL. ......... 35 SEATS ........................................ 81 ENGINE ASSEMBLY - COMPLETE .................. 7 SENSOR, CRANKSHAFT POSITION ............... 37 ENGINE BALANCER ............................ 23 SENSOR, ENGINE COOLANT TEMPERATURE ....... 15 ENGINE MOUNTS & STABILIZER LINK. ............ 27 SENSOR, INTAKE AIR TEMPERATURE ............. 31 ENGINE SENSORS & SWITCHES ................. 37 SENSOR, MAP ................................. 37 EVAPORATIVE EMISSIONS KIT .................. 141 SENSOR, SPEED ...............................

37 EXHAUST SYSTEM - VRSCAW ................... 1 07 SENSOR, THROTTLE SENSOR ................... 29 EXHAUST SYSTEM - VRSCDX ................... 111 SENSORS .................................... 37 EXHAUST SYSTEM - VRSCF .................... 1 09 SHIFTER FORK ................................ 41 FOOTRESTS - VRSCAW ......................... 83 SHIFTER LEVER ............................... 41 CYLINDER HEAD, CAMSHAFTS, & VALVES .......... 9 REAR BRAKE CONTROL. ....................... 59 3

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