The Charles Machine Works, Inc. JT520 — The Charles Machine Works, Inc. JT520 User Manual

CONTENTS______________________ 5 Decals Decal Location - JT520 .............................. 12 Decal Location - JT520T2 - Begins .................... 8 Decal Location - FT5 ................................ 16 Engine Components Air Filter System ...................................... 24 Engine Mount .......................................... 20 Exhaust/Throttle ...................................... 22 Radiator .................................................. 26 Remote Oil Filter ...................................... 28 Frame Components Covers ..................................................... 36 Door .........................................................

38 Hose Track .............................................. 34 Hose Track - Ends ....................................... 32 Operator’s Station Console.................................................... 48 Seat Mount .............................................. 42 Tower ....................................................... 46 Umbrella .................................................. 44 Track Frame Fuel Tank ................................................. 60 Idler .......................................................... 56 Inner Roller .............................................. 58 Stabilizer ..................................................

62 Track Group ............................................. 52 Track Group - Ends/Begins ........................... 54 Anchor System Anchor ..................................................... 66 Lubricator System Thread Lubricator .................................... 70 Drill Frame Backup Wrench - Begins ............................ 84 Carriage - Begins ....................................... 80 Carriage - Ends .......................................... 78 Drill Frame ............................................... 74 Front Wrench ........................................... 76 Rotation Gearbox - Begins .......................... 86 Water Swivel - Ends ...................................

82 Fluid System Antifreeze Kit ......................................... 102 Drill Fluid Pump Inlet - Begins .................... 98 Drill Fluid Pump Inlet - Ends ...................... 96 Drill Fluid Pump ...................................... 100 Drill Fluid Pump/Swivel - Begins .................. 92 Drill Fluid Pump/Swivel - Ends .................... 90 Drill Fluid Swivel - Ends .............................. 94 Fluid Transfer Hopper ............................ 106 Fluid Transfer System - FT5 - Begins ......... 108 Fluid Transfer System - FT5 - Ends ........... 112 Fluid Transfer System - ZFT5 ................... 116 Garden Hose Adapter ............................

120 Wash Wand ........................................... 104 Hydraulics Anchor Motor Hydraulics ....................... 166 Auxiliary Valve ........................................ 138 Drill Fluid Motor Hydraulics .................... 162 Front Wrench Hydraulics ........................ 142 Ground Drive Hydraulics ....................... 158 Hydraulic Cylinder ....................................... 168 Hydraulic Diagram - Begins ....................... 128 Hydraulic Diagram - Ends ......................... 126 Hydraulic Oil Cooler ............................... 136 Hydraulic Reservoir/Battery .................... 134 Hydraulic Schematic ..............................

124 Pump Mounting ...................................... 132 Rear Wrench Hydraulics - Begins .............. 146 Rear Wrench Hydraulics - Ends ................ 144 Rotation Motor Hydraulics - Begins ........... 156 Rotation Motor Hydraulics - Ends ............. 154 Rotation/Thrust Valve Return Hyd’s ...... 148 Set-up/Auxiliary Valve ........................... 140 Stabilizer Hydraulics .............................. 160 Tandem Hydraulic Pump (Pressure) .............. 130 Thrust /Rotation Valve ........................... 150 Thrust Motor Hydraulics ........................ 152 Wrench Valve .........................................

164 Electrical Electric Diagram - Begins .......................... 180 Electric Diagram - Ends ............................ 182 Electric Schematic ................................. 172 Electric Schematic - Ends ......................... 176 Electric Strike System - Begins ................. 188 Electric Strike System - Ends .................. 186 Relay Panel ........................................... 184 Accessories Engine - Honda ........................................ 194 Fluid Mixing Accessories ........................ 192 Continued ID0134859