Volvo Penta — 7738217

General instructions If other equipment connected to the engine has altered its centre of gravity, special lifting devic- es may be needed to obtain the correct balance and safe handling. Only use the fuels recommended by Volvo Pen- ta. Please refer to the instruction book. The use of fuel of inferior quality can damage the engine. In a diesel engine, poor fuel can cause the regu- lation rod to bind and the engine will over-rev, en- tailing a strong risk of personal injury and ma- chinery damage. Poor fuel can also lead to high- er maintenance costs. Engine (24 V system voltage) Note.

The components in the wiring diagram have the same numbers as in the perspective diagram on the previous page. NO = Normally open during operation. Cables shown with broken lines are not supplied by Volvo Penta Cable areas not specified = 0.5 mm 2 . 1. Battery (24 V). 2. Starter motor 3. Alternator 4. Pre-heating relay 5. Starter relay 6. Main relay 7. Stop relay 8. Horn 9. Sensor, coolant level 10. Oil pressure monitor 11. Oil pressure sensor 12. Coolant temperature sensor, instrument 13. Circuit breaker 14. Connector 15. Test connector 16. Control unit 17. Actuation solenoid, EDC 18. Engine speed sensor 19. Position sensor 20. Coolant temperature sensor, EDC 21.

Charge air temperature sensor. 22. Starting heater 23. Diode 24. Fuel temperature sensor 25. Charge air pressure sensor 26. Connector, Only late models 27. Extra equipment Never do any work on an engine which just hangs from a lifting device. Cable colours BL = Blue P = Pink LBL = Light blue R = Red BN = Brown SB = Black LBN = Light brown VO = Violet GN = Green W = White GR = Grey Y = Yellow OR = Orange Never work alone when heavy components are to be dismantled, even when safe lifting devices such as lockable blocks & tackle are used. Even when lifting devices are used, two people are needed in most cases.

One who operates the lifting device and other who makes sure that components move freely and are not damaged during lifting. Remember the following when washing with a high pressure washer: Never aim the water jet at seals, rubber hoses, electrical components or the radiator. Never use the high pressure water for engine cleaning. Always make sure that there is enough space for disassembly where you are working, with no risk for personal or material damage. WARNING! Components in the electrical and fuel systems on Volvo Penta products have been designed to minimise the risks of explosion and fire. The engine must not be operated in en- vironments with adjacent explosive media.

Wiring diagram for TWD1231VE engine © 2000 AB VOLVO PENTA We reserve the right to make modifications without prior notice. Printed on environmentally compatible paper. 4 49