HOME 2.14 SECONDARY CLUTCH ACTUATOR REMOVAL 1. Remove secondary clutch actuator cover. sm02049 2. See Figure 2-31 . Remove mounting bolts (2) holding secondary clutch actuator (4) to clutch cover. 3 NOTE The piston in the secondary clutch actuator is under pressure. Squeezing the clutch hand lever could push the piston out of its housing requiring the clutch actuator to be rebuilt. 2 2 1 3. See Figure 2-32 . Inspect o-ring (2). Replace if necessary and re-install actuator. 4 NOTE Dispose of clutch fluid in accordance with local regulations. 2 5 4. See Figure 2-31 . If condition indicates replacement of secondary actuator: 1. Clutch fluid line 2. Mounting bolts 3. Bleeder screw 4.
Secondary clutch actuator 5. Flare nut a. Place a suitable container under secondary clutch actuator (4). Loosen flare nut (5) and allow clutch fluid to drain from clutch line (1). b. Remove flare nut and remove actuator. Figure 2-31. Secondary Clutch Actuator Installed c. Remove bleeder screw and drain remaining clutch fluid. Figure 2-32. Secondary Clutch Actuator INSTALLATION 1. Install clutch fluid line flare nut to secondary clutch actu- ator. Tighten to 9-13 Nm (80-115 in-lbs ). 2. Loosen bleeder screw. ASSEMBLY s 1. See Figure 2-33. Coat cylinder bore, piston, o-ring, and bleeder screw with lubricant from service kit. 2.
Orient a new seal (5) with square split lip toward rider side of actuator and fit to piston (6). 3. Insert spring into cylinder bore and insert piston into cyl- inder bore. Compress and guide seal lip as piston is pressed into bore. 4. Install a new o-ring (3) into groove at base of secondary clutch actuator housing (1). 5. Fit new o-ring (3) to bleeder screw (2) and loosely install into housing. m02050 3 2 1 4 1. Bleeder screw 2. O-ring 3. Clutch release bearing 4. Secondary clutch actuator piston Be sure no clutch fluid gets when draining fluid. Traction which could result in loss of injury.
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