HOME 5. Tighten fasteners as follows: a. Banjo bolt to 23-31 Nm (17-23 ft-lbs). Do not allow dirt or debris to enter the master cylinder reservoir. Dirt or debris in the reservoir can cause improper operation and equipment damage. (00205c) b. Bleeder screw to 9-11 Nm (80-100 in-lbs ). c. Reservoir cover screws to 0.7-0.9 Nm (6-8 in-lbs ). NOTE The piston in the secondary clutch actuator is under pressure. Squeezing the clutch hand lever could push the piston out of its housing requiring the clutch actuator to be rebuilt. 6. Determine sufficient piston travel.
NOTE Insufficient piston travel may indicate a fluid or pressure leak somewhere in the actuator, clutch fluid line, or clutch master cylinder. 7. Press secondary clutch actuator into its mounting flange on crankcase cover. Install fasteners and tighten to 10 Nm (88 in-lbs ). Direct contact of D.O.T. 4 brake fluid with eyes can cause irritation. Avoid eye contact. In case of eye contact flush with large amounts of water and get medical attention. Swallowing large amounts of D.O.T. 4 brake fluid can cause digestive discomfort. If swallowed, obtain medical atten- tion. Use in well ventilated area. KEEP OUT OF REACH OF 8. Install secondary clutch actuator cover.
Tighten to 6-10 Nm (53-88 in-lbs ). 4. Bleed clutch fluid line. See 1.15 BLEEDING CLUTCH FLUID LINE . Figure 2-33. Secondary Clutch Actuator Components 2-34 2009 VRSC Service: Chassis CHILDREN. (00240a) sm06151 2 1 D.O.T. 4 hydraulic brake fluid is used in the hydraulic clutch. Do not use other types of fluids as they are not compatible and could cause equipment damage. (00353a) 4 D.O.T. 4 brake fluid will damage painted and body panel surfaces it comes in contact with. Always use caution and 3 protect surfaces from spills whenever brake work is per- formed. Failure to comply can result in cosmetic damage. 7 (00239b) 3. Fill reservoir with D.O.T. 4 BRAKE FLUID.
Allow fluid to fill clutch line until a steady flow of clutch fluid flows from bleeder screw. Tighten bleeder screw. 1. Secondary clutch ac 2. Bleeder screw NOTE 3. O-ring When filling an empty clutch fluid line, a Snap-on Basic Vacuum 4. Spring Brake Bleeder with a fitting that mates to the bleeder screw 5. Seal threads can be used to initially draw the fluid down the clutch 6. Piston line with little or no air in the line. 7. Mounting bolts and 6 5