7ML19985DJ01.book (EN)

Instruction Manual February 2004 MILLTRONICS BW100 BW100 milltronics

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Safety Guidelines Warning notices must be observed to ensure personal safety as well as that of others, and to protect the product and the connected equipment. These warning notices are accompanied by a clarification of the level of caution to be observed. Qualified Personnel This device/system may only be set up and operated in conjunction with this manual. Qualified personnel are only authorized to install and operate this equipment in accordance with established safety practices and standards. Warning: This product can only function properly and safely if it is correctly transported, stored, installed, set up, operated, and maintained. Note:

Always use product in accordance with specifications. MILLTRONICS®is a registered trademark of Siemens Milltronics Process Instruments Inc. Contact SMPI Technical Publications at the following address: Technical Publications Siemens Milltronics Process Instruments Inc. 1954 Technology Drive, P.O. Box 4225 Peterborough, Ontario, Canada, K9J 7B1 Email: techpubs@siemens-milltronics.com For the library of SMPI instruction manuals, visit our Web site: www.siemens-milltronics.com © Siemens Milltronics Process Instruments Inc. 2004 Copyright Siemens Milltronics Process Disclaimer of Liability Instruments Inc. 2004.

All Rights Reserved This document is available in bound version and in electronic version. We encourage users to purchase authorized bound manuals, or to view electronic versions as designed and authored by Siemens Milltronics Process Instruments Inc. Siemens Milltronics Process Instruments Inc. will not be responsible for the contents of partial or whole reproductions of either bound or electronic versions. While we have verified the contents of this manual for agreement with the instrumentation described, variations remain possible. Thus we cannot guarantee full agreement. The contents of this manual are regularly reviewed and corrections are included in subsequent editions.

We welcome all suggestions for improvement. Technical data subject to change.

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Table of Contents Table of Contents Milltronics BW100 ......................................................................................................................................1 Milltronics BW100 Features .................................................................................................................1 Safety Notes .............................................................................................................................................2 The Manual ...............................................................................................................................................2 Specifications ...............................................................................................................................................3 Installation .....................................................................................................................................................6 Dimensions ..............................................................................................................................................6 Interconnection ........................................................................................................................................7 System Diagram .............................................................................................................................7 Terminal Block Layout .................................................................................................................8 Load Cell - Single ...........................................................................................................................9 Load Cell - Dual ...........................................................................................................................10 Speed Sensor ...............................................................................................................................11 Auto Zero ......................................................................................................................................12 Remote Totalizer 1 ......................................................................................................................12 Analog Output .............................................................................................................................12 Remote Totalizer 2 ......................................................................................................................13 Relay Output ................................................................................................................................13 Communication ......................................................................................................................................14 Bipolar Current Loop ..................................................................................................................14 Power Connections ..............................................................................................................................15 AC Power ......................................................................................................................................15 DC Power ......................................................................................................................................15 Comverter ................................................................................................................................................16 Optional Dolphin Interface ........................................................................................................16 Units Sticker ................................................................................................................................16 Start Up ...........................................................................................................................................................17 Orientation ..............................................................................................................................................17 Display and Keypad ...................................................................................................................17 PROGRAM Mode ..................................................................................................................................18 Maneuvering ................................................................................................................................18 Master Reset ..........................................................................................................................................21 Load Cell Balancing ..............................................................................................................................21 Quick Start ..............................................................................................................................................23 Start Up ....................................................................................................................................................24 Zero Calibration ..........................................................................................................................26 Span Calibration ..........................................................................................................................27 Recalibration ...............................................................................................................................................29 Belt Speed Compensation ..................................................................................................................29 Material Tests ........................................................................................................................................30 Design Changes .....................................................................................................................................31 Recalibration ...........................................................................................................................................31 i

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Routine Zero .................................................................................................................................32 Initial Zero .....................................................................................................................................33 Direct Zero ....................................................................................................................................34 Routine Span ................................................................................................................................35 Initial Span ...................................................................................................................................36 Direct Span ...................................................................................................................................37 Factoring ..................................................................................................................................................38 Linearization ...........................................................................................................................................39 Operation .......................................................................................................................................................42 Load Sensing ..........................................................................................................................................42 Speed Sensing .......................................................................................................................................42 Modes of Operation ..............................................................................................................................42 Damping ...................................................................................................................................................43 Analog Output ........................................................................................................................................43 Relay Output ...........................................................................................................................................44 Totalization ..............................................................................................................................................45 Auto Zero .................................................................................................................................................46 Communications ........................................................................................................................................47 Protocol ....................................................................................................................................................47 Data Field Descriptions ..............................................................................................................48 Message Requests .....................................................................................................................48 Message Responses ..................................................................................................................49 Parameters ....................................................................................................................................................50 Quick Start (P005 to P017) ..................................................................................................................50 Relay/Alarm Function (P100 - P117) .................................................................................................53 mA Output Parameters (P200 - P220) ..............................................................................................53 Load Cell Balancing Parameters (P291 - P295) .............................................................................55 Linearization Parameters (P390 - P396) ..........................................................................................57 Totalization (P619 - P648) .....................................................................................................................58 Communication (P751 - P761) .............................................................................................................61 Test and Diagnostic (P900 - P951) ....................................................................................................62 Troubleshooting ..........................................................................................................................................65 Maintenance ..........................................................................................................................................67 Software Updates .................................................................................................................................67 Appendix ........................................................................................................................................................68 Alphabetical Parameter List ...............................................................................................................68 Program Record .....................................................................................................................................70 Index .................................................................................................................................................................72 ii

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