Table of Contents Table of Contents Milltronics BW100 ......................................................................................................................................1 Milltronics BW100 Features .................................................................................................................1 Safety Notes .............................................................................................................................................2 The Manual ...............................................................................................................................................2 Specifications ...............................................................................................................................................3 Installation .....................................................................................................................................................6 Dimensions ..............................................................................................................................................6 Interconnection ........................................................................................................................................7 System Diagram .............................................................................................................................7 Terminal Block Layout .................................................................................................................8 Load Cell - Single ...........................................................................................................................9 Load Cell - Dual ...........................................................................................................................10 Speed Sensor ...............................................................................................................................11 Auto Zero ......................................................................................................................................12 Remote Totalizer 1 ......................................................................................................................12 Analog Output .............................................................................................................................12 Remote Totalizer 2 ......................................................................................................................13 Relay Output ................................................................................................................................13 Communication ......................................................................................................................................14 Bipolar Current Loop ..................................................................................................................14 Power Connections ..............................................................................................................................15 AC Power ......................................................................................................................................15 DC Power ......................................................................................................................................15 Comverter ................................................................................................................................................16 Optional Dolphin Interface ........................................................................................................16 Units Sticker ................................................................................................................................16 Start Up ...........................................................................................................................................................17 Orientation ..............................................................................................................................................17 Display and Keypad ...................................................................................................................17 PROGRAM Mode ..................................................................................................................................18 Maneuvering ................................................................................................................................18 Master Reset ..........................................................................................................................................21 Load Cell Balancing ..............................................................................................................................21 Quick Start ..............................................................................................................................................23 Start Up ....................................................................................................................................................24 Zero Calibration ..........................................................................................................................26 Span Calibration ..........................................................................................................................27 Recalibration ...............................................................................................................................................29 Belt Speed Compensation ..................................................................................................................29 Material Tests ........................................................................................................................................30 Design Changes .....................................................................................................................................31 Recalibration ...........................................................................................................................................31 i