Downloaded from https://www.everyspec.com ADS-39A (HDBK) 3.2.4.1 Processes affecting Critical Characteristics of Flight Safety Parts must be performed by Government-approved sources. The candidate alternate source shall identify all sources who will be performing processes which affect Critical Characteristics. Flight Safety Parts are identified in Attachment 1. 3.2.5 Manufacturing Plan 3.2.5.1 When required, the candidate alternate source shall provide a copy of the manufacturing plan to be used for the component. When applicable, the manufacturing plans for any subcontractors used in the production of the part shall also be provided.
3.2.5.2 The manufacturing plans shall completely define the manufacturing and inspection process, including sequence of operations, equipment used for each task, specifications and standards used, inspection requirements, personnel requirements, etc. For assemblies of parts, the assembly procedure shall be defined. Details of process sensitive operations such as furnace loading, heat treatment times, temperatures, quench methods, maximum time delay prior to bake after plating, shot peening setup, etc., shall be provided when applicable. When applicable, balancing procedures shall be provided. Components which require balancing are listed in Attachment 1.
3.2.5.3 The manufacturing plan shall include all quality assurance procedures that will be implemented on production components. This plan shall include type of inspection performed, number of components in each lot inspected, lot sizes, Critical Characteristic inspection compliance procedures, etc. Plans for use of components/coupons for heat treat/carburization quality assurance purposes shall be provided. 3.2.5.4 The candidate alternate source shall provide a complete listing of all equipment to be used in the manufacture and inspection of the component. Calibration requirements for all equipment shall be provided.
3.2.5.5 The manufacturing plan shall include a complete listing of all subcontractors used during the manufacturing process. The list shall include subcontractor name, CAGE (Contractor and Government Entity) Code, address, telephone number, and description of the work to be done by the subvendor. Certification by the sub-vendor that they have agreed to perform the work indicated shall be provided. This information must be provided for the subcontractor who will actually perform the work, not for a list of subcontractors who are capable of doing the work. 3.2.5.6 The candidate alternate source shall provide a copy of any non-Government documents referenced in the manufacturing plan.
Proprietary data will be fully protected by the Government. 3.2.5.7 Components for which manufacturing plans are required are listed in Attachment 1. 3.2.6 Bevel Gears 3