Caterpillar Generator Manual (EN)

C32 Generator Set with EMCP 3 Electrical System

RENR9855-02 March 2008 ST POS CB-C1 E565-CB1 MX C2 C1 ST NEG 229-CB2 RO4-NO BATT - AUX COM 229-CB3 BATT - 11 14 AUX F407-CB4 DI 7 11 12 AUX NC X711-CB5 AUX-NC TRIP POS 101-CB6 BATT + C1 C2 TR TRIP NEG 229-CB7 BATT - CO-C1 101-CO1 MOTOR POS 1 BATT + MCH B4 A1 A2 MOTOR NEG 2 229-CO2 BATT - A4 MOTOR CLOSE MOTOR OPEN 3 X713-CO4 X712-CO3 CLOSE 4 OPEN CIRCUIT BREAKER TYPE NSJ, P, AND R C32 Generator Set with EMCP 3 Electrical System SXC1-UP WDR1-UP X712-M813 CLOSE E565-MB1 RO4-NO MX 229-MB2 BATT - C1 C2 229-MB3 BATT - 14 11 F407-MB8 DI 7 11 12 X711-MB9 AUX-NC 101-MB7 BATT + F2- F2+ TR 229-MB4 BATT - 101-MB6 BATT + B1 MCH B3 229-MB4 BATT - TO PTs / BUS BAR TO EMCP X713-MB10 OPEN A2 A1 XF BATT - 229-MB11 252-7574 244-9599 244-9602 281-2760 CIRCUIT BREAKER TYPE MASTERPACT F409-VF4 T0 F409-V4 281-3177 N713-AC21 N715-AC30 Volume 1 of 2:

Controller and Interconnections CB2 50A E560-AC70 N714-AC20 © 2008 Caterpillar All Rights Reserved Printed in U.S.A.

101-AC17 F701-AC63 252-7697 E488-VF3 F6 E488-V3 101-AC3 Y902-AC75 Y903-AC64 Y902-FU1 (DI RTN) 229-JU1 202-AC18 Y904-AC42 E487-VF2 F5 E487-V2 Y908-AC66 Y905-AC65 E486-VF1 F4 E486-V1 229-SJ5 200-LG2 838-AC19 Y909-AC59 Y910-AC69 267-8469 200-AC2 Y911-AC61 Y911-JU2 229-JU1 (BATT-) DIGITAL I/O MODULE THERMOCOUPLE MODULE RTD MODULE POINTGUARD (FOR USE WITH EMCP3.3) (JWH+) CB1-1-SJ1 CB1 F04 G487-AC51 F408-AC71 (P#:234-0275) (P#:234-1644) 40-PIN CONNECTOR (P#:234-1645) (DRC26-40S) 40-PIN CONNECTOR PG-C1 (FOR USE WITH EMCP 3.2/3.3) (JWH-) CB1-2-SJ2 10A 281-2760 RO4-NO RO4-NO E565-CB1 E565-AC60 G488-AC54 267-8467 INPUT #2 INPUT #1 1 11 F406-R11 F405-R1 DI 02 DI 01 CH1 11 1 BATT+ 2 AMP TC1+ (WHITE OR YELLOW) TC1- (RED) GEN WINDING TEMP PHASE A1 CH1 1 3 R1 (RED) W1 (WHITE) GEN WINDING TEMP PHASE A1 Vin 10-30VDC + - 2 1 BATT - 200-PG3 229-PG2 101-PG1 (H1) CR2-12-SJ3 34 32 24 22 14 12 A2 A2 31 21 11 A1+ 101-AC15 AUX-NC1 AUX-NC2 X711-CB5 244-9857 252-7429 252-7430 N717-AC29 N720-AC26 N720-VA3 INPUT #3 INPUT #4 21 31 F407-R21 F408-R31 DI 03 DI 04 CH2 21 31 TC2+ (WHITE OR YELLOW) TC2- (RED) GEN WINDING TEMP PHASE B1 GND 4 C1 (WHITE) GND 3 GND RENR9855-02 VOL 1 of 2 30 Page, (Dimensions:

39 inches x 28 inches) (H4) CR2-22-SJ4 AC-CR2 CR2-21-JP6 (JWH-) CR2-11-JP7 (JWH+) AUX-NC3 N719-AC27 N719-VA2 N718-VA1 INPUT #5 INPUT #6 2 12 G487-R2 G488-R12 DI 05 DI 06 CH3 12 2 TC3+ (WHITE OR YELLOW) TC3- (RED) GEN WINDING TEMP PHASE C1 CH2 13 11 W2 (WHITE) R2 (RED) GEN WINDING TEMP PHASE B1 244-9657 CR2-31-JP5 (JWH+) Y911-JU2 (R06-NO) OPEN X713-CO4 X712-CO3 N718-AC28 COM 2 INPUT #7 22 G489-R22 DI 08 DI 07 CH4 32 22 TC4+ (WHITE OR YELLOW) TC4- (RED) GEN WINDING TEMP PHASE A2 GND 14 C2 (WHITE) TxB+ PG-C3 3 D926-PG13 MODBUS2 + TO CDVR AC-PMG-C PMG.C N704-GEN9 TO PMG & EXCITER (BATT-) 229-SJ5 F704-CB4 F405-AC76 N752-AC22 COM 3 ALM DI 10 DI 09 CH5 3 13 TC5+ (WHITE OR YELLOW) TC5- (RED) PHASE B2 GEN WINDING TEMP W3 (WHITE) R3 (RED) GEN WINDING TEMP PHASE C1 RS485 COM 5 TxA- GND 4 5 D928-PG15 D927-PG14 MODBUS2 GND MODBUS2 - AC-PMG-B AC-PMG-A PMG.B PMG.A N703-GEN6 N702-GEN5 276-8159 F406-AC73 995-AC72 J904-AC23 FSD DI 12 DI 11 CH6 33 23 TC6+ (WHITE OR YELLOW) TC6- (RED) GEN WINDING TEMP PHASE C2 C3 (WHITE) Vo- Vo+ 2 1 D929-PG16 GND AC-F1 AC-F2 F1 F2 N705-GEN7 N706-GEN8 Y902-FU1 (R02-C) D998-AC1 N716-AC25 J905-AC24 EX-DIS DS-50 DI RTN DI RTN CH7 4 14 BGW1 (WHITE OR YELLOW) BGR1 (RED) GEN REAR BEARING TEMP R4 (RED) W4 (WHITE) GEN WINDING TEMP PHASE A2 RxB+ NOTE Z 7 6 9 10 F702-AC68 281-2768 DI RTN DI RTN CH8 34 24 BGW2 (WHITE OR YELLOW) BGR2 (RED) GEN FRONT BEARING TEMP C4 (WHITE) RxA- CR2-12-SJ3 11 12 H1 TO OPT.

SPACE HEATER 281-3177 DO1-A CH9 15 5 SPARE W5 (WHITE) R5 (RED) GEN WINDING TEMP PHASE B2 H1 H2 N725-GEN15 N726-GEN16 N727-GEN17 DO1-B DO1-COM CH10 25 SPARE C5 (WHITE) DB-C1 2 R951-PG4 CR2-22-SJ4 H3 H4 N728-GEN18 252-7513 DO2-A DO2-B CH11 16 35 6 SPARE W6 (WHITE) R6 (RED) GEN WINDING TEMP PHASE C2 RS485 COM4 MODBUS1 GND MODBUS1 + 7 5 R952-PG6 R953-PG5 MODBUS1 GND MODBUS1 + CB1-1-SJ1 H4 JWH+ CR2-31-JP5 CR2-11-JP7 244-9641 (200-LG2) (200-LG1) HARNESSES:

DO2-COM DO3-A CH12 26 SPARE C6 (WHITE) SHIELD MODBUS1 - 1 4 R954-PG7 MODBUS1 - GND CB1-2-SJ2 200-LG1 200-PM6 JWH- GND CR2-21-JP6 GND-BUS-BAR-2 GND-BUS-BAR-1 281-2760, 244-9657, 244-9599, 252-7574, 244-9612, 252-7697, 276-8159, 267-8469, 244-9641, 252-7513 REQUIRED -- Circuit Breaker Harnesses - 252-7430 (NSJ/P/R), 252-7429 (NSJ/P/R), 244-9857 (MASTERPAC) OPTIONAL -- DO3-COM DO3-B CH13 7 36 SPARE BGR1 (RED) GEN REAR BEARING TEMP NC NC 6 276-8159 GND 244-9612 Voltage Adjust Pot Harnesses - 267-8467 OPTIONAL -- DO4-B DO4-A 27 17 SPARE BGC1 (WHITE) BGW1 (WHITE) NC NC 8 3 244-9602 DO4-COM DO5-A CH14 37 8 BGR2 (RED) GEN FRONT BEARING TEMP NC NOTE Y 9 CUSTOMER INTERCONNECT- EMCP 3.1 DO5-COM DO5-B CH15 SPARE 28 18 BGC2 (WHITE) BGW2 (WHITE) DO6-B DO6-A CH16 38 9 SPARE 8-PIN CONNECTOR 1 DO7-A DO6-COM CH17 29 19 SPARE CONFIGURATION PORT COM1 2 3 DO7-COM DO7-B CH18 10 39 SPARE SEE COMMUNICATION DRAWING 4 5 DO8-A CH19 20 30 SPARE 7 NOTE AA 6 DO8-COM DO8-B CH20 40 SPARE 8 9 OPTIONAL RTD MODULES RJ-C1 BATT+ BATT- 4 1 SEE COMMUNICATION DRAWING FEMALE CONNECTOR RJ-45 CAN2+ CAN2- 3 2 ETHERNET CAN2 SH 5 NOTE AB OPTIONAL DIGITAL I/O MODULES OPTIONAL THERMOCOUPLE MODULES OPTIONAL POINTGUARD MODULES (USER AC/DC SUPPLY) (USER AC/DC RETURN) 244-9608 USER LOAD RELAY O/P #8 DO8-B DO7-B RELAY O/P #7 USER LOAD (INSTALLED IN AC/DC BOX) NOTE:

THE SWITCH POSITIONS ARE SHOWN IN NORMAL STATE ALL WIRE SIZES ARE 16AWG MIN.

UNLESS OTHERWISE SPECIFIED OPTIONAL DISCRETE I/O MODULE TERMINALS (USER AC/DC SUPPLY) 8AWG WIRE MIN (USER AC/DC RETURN) 244-9602 T0 263-1741 (NOTE K) 276-7784 CB2 RO1 C 240VAC 50A BATT+ R (NE OL TA EY PO )UTPUT #1 RO1 NO MAX 2A USER LOAD BATT+ RO2 C BATT+ RELAY OUTPUT #2 MAX 2A (NOTE P) RO2 NO USER LOAD F6 BATT+ RO3 C RELAY OUTPUT #3 MAX 2A BATT- (NOTE P) RO3 NO USER LOAD F5 BATT- RO5 C RELAY OUTPUT #5 MAX 2A BATT- RO5 NO USER LOAD F4 BATT- RO6 C RELAY OUTPUT #6 MAX 2A RO6 NO USER LOAD GND RO7 C (NOTE L) GND MAX 2A CB1 RELAY OUTPUT #7 RO7 NC USER LOAD 240VAC (NOTE D) MAX 2A 10A F04 RO7 NO USER LOAD RO4-NO RO8 C RELAY OUTPUT #4 RO4-NO MAX 2A + USER LOAD - RELAY OUTPUT #8 RO8 NC MAX 2A USER LOAD AUX-NC1 BREAKER 1 OPENED- USER LOAD + (NOTE D) RO8 NO MAX 2A USER LOAD 14 12 11 A1+ 14AWG WIRE MIN (NOTE H) BREAKER AUX AUX-NC2 BREAKER 2 OPENED- USER LOAD + DIGITAL INPUT #4 DI 4 22 21 AC-CR2 (NOTE H,J) OPEN BREAKER AUX-NC3 BREAKER 3 OPENED- USER LOAD + DIGITAL INPUT #5 DI 5 24 31 (NOTE H) CLOSE BREAKER OPEN DIGITAL INPUT #6 DI 6 32 A2 CLOSE (NOTE D) DIGITAL INPUT #7 (NOTE D) DIGITAL INPUT #8 34 A2 DI 7 DI 8 PMG.C PMG.B (NOTE A, C) REMOTE ESTOP D DI 7 (OPTP IOW NM C SHO IPN LT OR OO SEL B 9+ X-9591 (D NOIG TEIT EA )L OUTPUT #2 DO 2 MAX 300mA- USER LOAD + I 1 AL ) PMG.A IC REMOTE START/STOP B- S PWM DI 2 F1 DIGITAL INPUT #3 DI 3 VARIABLE VDC SOURCE VDC-A +/- 10 VDC INPUT (A) VOLTAGE/PF F 92 S (NP OA TR E A MN )ALOG INPUT AI 3+ VDC-B +/- 10 VDC I +NPUT (B) -ADJUSTMENT E D, 10 AI 3- CDVR ALARM OUTPUT ALM USER LOAD 1 11 (NOTE D, G, N) MODBUS RTU ( (+ -)) MODBUS+ CDVR SHUTDOWN OUTPUT FSD + USER LOAD - OUTPUTS 2 H1 (TO SCADA) (REF) MODBUS- COMMON DS-50 H1 TWISTED PAIR MOD-REF EXCITATION DISABLE INPUT EX-DIS H2 18AWG CABLE MIN CAN2+ VOLTAGE/PF LOWER INPUT H3 J1939/CAN2 CAN2- V-LWR INPUTS & VOLTAGE/PF RAISE INPUT H4 (NOTE D, N) CAN2-SH V-RSE VAR/PF ENABLE INPUT CDVR H4 DI RTN V/PF JWH+ DI RTN (NOTE B) CDVR FAULT RESET INPUT FRES JWH- 276-7784 COM 1 GND COM 2 GND 244-9602 COM 3 263-1741 CUSTOMER INTERCONNECT- STANDARD DEVICES CUSTOMER INTERCONNECT- STANDARD DEVICES 263-1741 RO1 C RO1 NO RO2 C RO2 NO RO3 C RO3 NO RO5 C USER LOAD MAX 2A USER LOAD MAX 2A RO5 NO RO6 C USER LOAD MAX 2A RO6 NO RO7 C RO7 NC USER LOAD MAX 2A USER LOAD RO7 NO MAX 2A USER LOAD RO8 C RO8 NC RO8 NO DI 4 DI 5 DI 6 DI 8 DO 2 PWM VDC-A VDC-B ALM FSD DS-50 EX-DIS V-LWR V-RSE V/PF FRES COM 1 COM 2 COM 3 263-1741 1 2 3 4 5 6 7 BATT+ BATT- BATT- BATT- BATT- GND GND F04 RO4-NO RO4-NO AUX-NC1 AUX-NC2 AUX-NC3 OPEN CLOSE DI 7 DI 7 DI 1 B B B 281-2768 FRES VDC-A VDC-B RO1 C RO1 NO RO2 C RO2 NO RO3 C RO3 NO RO5 C RO5 NO RO6 C RO6 NO DI 4 DI 5 DI 6 V/PF V-LWR V-RSE COM 1 BATT+ BATT+ BATT+ BATT+ BATT- BATT- BATT- BATT- GND GND DI 7 DI 1 DI 2 DI 3 DI RTN DI RTN PWM INPUT #8 INPUT #9 INPUT #10 INPUT #11 INPUT #12 INPUT COMMON #1 INPUT COMMON #2 INPUT COMMON #3 INPUT COMMON #4 OUTPUT #1 (N.O) OUTPUT #1 (N.C.) OUTPUT #1 (COM) OUTPUT #2 (N.O) OUTPUT #2 (N.C) OUTPUT #2 (COM) OUTPUT #3 (N.O) OUTPUT #3 (N.C.) OUTPUT #3 (COM) OUTPUT #4 (N.O) OUTPUT #4 (N.C) OUTPUT #4 (COM) OUTPUT #5 (N.O) OUTPUT #5 (N.C.) OUTPUT #5 (COM) OUTPUT #6 (N.O) OUTPUT #6 (N.C) OUTPUT #6 (COM) OUTPUT #7 (N.O) OUTPUT #7 (N.C.) OUTPUT #7 (COM) OUTPUT #8 (N.O) OUTPUT #8 (N.C) OUTPUT #8 (COM) BATT+ BATT- CAN2+ CAN2- CAN2 SH 32 3 13 23 33 4 14 24 34 7 5 6 17 15 16 27 25 26 37 35 36 10 8 9 20 18 19 30 28 29 40 38 39 G490-R32 G491-R3 G492-R13 G493-R23 G494-R33 E499-R4 E499-R14 E499-R24 E499-R34 J729-R7 J730-R5 J728-R6 J732-R17 J733-R15 J731-R16 J735-R27 1 4 2 3 5 CH3 GND CH4 GND CH5 GND CH6 GND CH7 GND CH8 GND BATT+ BATT- CAN2+ CAN2- CAN2 SH 21 23 24 31 33 34 6 8 9 16 18 19 26 28 29 36 38 39 J737-R36 J741-R10 J742-R8 J740-R9 J744-R20 J745-R18 J743-R19 J747-R30 J748-R28 J746-R29 J750-R40 J751-R38 276-7784 TO PTs / BUS BAR TO EMCP BATT+ 263-1739 263-1741 BATT+ E560-AC14 RO1 C BATT+ 101-AC17 2 5 2 -7 5 7 4 2 4 4 -9 5 9 9 244-9602 F701-AC63 RO1 NO F409-VF4 T0 F409-V4 BATT+ 101-AC3 Y902-AC75 RO2 C (AI 3-) BATT- Y903-AC1 RO2 NO CB2 BATT- 202-AC18 Y904-AC42 RO3 C 50A BATT- Y905-AC61 RO3 NO 229-SJ5 BATT- Y908-AC66 RO5 C 200-LG2 GND 838-AC19 Y909-AC59 RO5 NO E488-VF3 F6 E488-V3 GND 200-AC2 Y910-AC57 RO6 C Y911-AC56 RO6 NO E487-VF2 F5 E487-V2 F04 Y912-AC55 RO7 C RO4-NO E565-AC60 Y913-AC54 RO7 NC RO4-NO E565-CB1 Y914-AC49 RO7 NO E486-VF1 F4 E486-V1 AUX-NC1 X711-CB5 Y915-AC13 RO8 C 244-9857252-7429 252-7430 AUX-NC2 Y916-AC53 RO8 NC (JWH+) CB1-1-SJ1 AUX-NC3 Y917-AC4 RO8 NO CB1 OPEN X713-CO4 10A CLOSE X712-CO3 F408-AC71 DI 4 (JWH-) CB1-2-SJ2 263-1739 DI 7 F704-CB4 G487-AC51 DI 5 DI 7 F407-AC62 G488-AC45 DI 6 (H1) CR2-12-SJ3 101-AC15 (BATT-) 229-SJ5 DI 1 F405-AC76 12 A1+ G490-AC58 DI 8 CR2-11-JP7 (JWH+) 276-8159 DI 2 F406-AC73 14 11 (H4) CR2-22-SJ4 CR2-21-JP6 (JWH-) DI 3 995-AC72 R955-AC69 DO 2 22 21 AC-CR2 CR2-31-JP5 (JWH+) AI 3+ P737-AC40 F702-AC52 PWM 24 31 2 4 4 -9 6 5 7 F709-AC68 AI 3- P738-AC50 N713-AC21 VDC-A 32 A2 263-1739 MODBUS+ R951-AC48 N714-AC20 VDC-B 34 A2 EXCITER AC-PMG-C PMG.C N704-GEN9 252-7455 MODBUS- R952-AC46 CDVR N752-AC22 ALM AC-PMG-B PMG.B N703-GEN6 MOD-REF R953-AC47 TO PMG & AC-PMG-A PMG.A N702-GEN5 (YELLOW) CAN2+ Y794-AC33 (YELLOW) J904-AC23 FSD TO OHMS RESISTOR AC-F1 F1 N705-GEN7 (GREEN) CAN2- Y795-AC39 (GREEN) J905-AC24 DS-50 267-8467 120 AC-F2 F2 N706-GEN8 CAN2-SH Y796-AC36 N716-AC25 EX-DIS 9 DI RTN D998-AC1 N720-AC26 V-LWR N720-VA3 10 DI RTN 11 N719-AC27 V-RSE N719-VA2 HEATER 12 CR2-12-SJ3 H1 276-7784 N717-AC29 V/PF H1 N725-GEN15 N715-AC30 FRES SPACE H2 N726-GEN16 N718-AC28 COM 1 N718-VA1 OPT.

H3 N727-GEN17 COM 2 TO CR2-22-SJ4 H4 N728-GEN18 244-9641 H4 CR2-11-JP7 COM 3 CB1-1-SJ1 JWH+ CR2-31-JP5 252-7513 CB1-2-SJ2 JWH- CR2-21-JP6 263-1741 (200-LG2) (200-LG1) 200-LG1 GND 200-PM6 HARNESSES:

GND 276-8159 244-9612 GND-BUS-BAR-2 GND-BUS-BAR-1 REQUIRED -- 263-1739, 244-9657, 244-9599, 252-7574, 244-9612, 244-9641, 276-8159, 252-7513 244-9602 OPTIONAL -- Circuit Breaker Harnesses - 252-7430 (NSJ/P/R), 252-7429 (NSJ/P/R), 244-9857 (MASTERPAC) OPTIONAL -- Voltage Adjust Pot Harnesses - 267-8467 CUSTOMER INTERCONNECT- EMCP 3.2 AND 3.3 CUSTOMER INTERCONNECT- EMCP 3.2 AND 3.3 T+ T+ T+ BAT BAT BATT+ BATT- BATT- BATT- BATT- GND GND F04 RO4-NO RO4-NO AUX-NC1 AUX AUX OP CLO -NC2 -NC3 EN SE DI DI DI DI DI AI AI MOD MOD 7 7 1 2 3 3+ 3- BUS+ BUS- RO2 C RO2 NO RO3 C RO3 NO RO5 C RO5 NO RO6 C RO6 NO RO7 C RO7 NC RO7 NO RO8 C RO8 NC RO8 NO DI 4 DI 5 DI 6 DI 8 DO 2 PWM VDC-A VDC-B ALM FSD DS-50 EX-DIS V-LWR V-RSE V/PF FRES COM 1 BAT BAT THIS HARNESS ALREADY COMES WITH THE REMOTE ANNUNCIATOR.

272-8239 ANNUNCIATOR (NOTE U) SIX PIN 11 CONNECTOR BATT+ SIX PIN 12 GENERAL NOTE: DO NOT USE HARNESS 244-9600 FOR REMOTE ANNUNCIATOR. BATT+ CONNECTOR (NOTE V) 8 HARNESS 244-9600 IS USED FOE LOCAL ANNUNCIATORS. FOLLOW THIS DIAGRAM FOR REMOTE ANNUNCIATOR. BATT- 9 MAIN TRUNK (243M/800FT MAX) BATT- AC/DC BOX HARNESS 272-5936 CAN2+ BATT+ CAN2+ BATT- CAN2- TERMINATING CAN2+ YELLOW CAN2- R 25E 2S -7IS 4T 5O 5R GREEN CAN2- CAN2-SH CAN2-SH CAN2-SH 272-8239 REMOTE (NOTE T) ANNUNCIATOR BOX J1939 COMM CABLE (P#: 1532707) DISCRETE I/O MODULE DROPS FROM THE TRUNK LINE SHOULD NOT EXCEED 2.7M(9FT) (234-0275) BATT+ NOTE:

SINCE THE LENGTH VARIES AS PER CUSTOMER REQUIREMENT, THAT'S > BATT- WHY THE CUSTOMER ORDERS AS PER REQUIRED LENGTH.

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C32 Generator Set with EMCP 3 Electrical System

ABBREVIATIONS RENR9855-02 VOL 1 of 2 30 Page, (Dimensions: 39 inches x 28 inches) DIAGRAM NOTES NOTE A: SEE RENR7902 TO PROGRAM EMCP INPUTS AND OUTPUTS. DIGITAL INPUT DI 1 IS DEDICATED TO EMERGENCY STOP DIGITAL INPUT DI 2 IS DEDICATED TO REMOTE START/STOP NOTE B: SEE RENR7941 FOR CDVR INPUTS, OUTPUTS AND SETTINGS NOTE C: REMOVE THE EXISTING JUMPER "229-SJ5" FROM BATT- TO WIRE UP THE REMOTE ESTOP NOTE D: EMCP3.3/3.2 ONLY NOTE E: EMCP3.3 ONLY NOTE G: SEE LEBE5255 FOR MODBUS APPLICATIONS NOTE F: ENGINE 40 PIN CONNECTOR INTERFACE NOTE H: FOR USE WITH OPTIONAL ELECTRICALLY OPERATED BREAKER INSTALLED NOTE J: SIGNAL TO OPEN THE BREAKER NORMALLY. FAULT TRIP IS ISSUED BY EMCP3 NOTE K:

OPTIONAL CIRCUIT BREAKER WITH JACKET WATER HEATER NOTE L: STANDARD CIRCUIT BREAKER FOR GENERATOR HEATER NOTE M: RESISTIVE SENDER - USE 1916587 TEMPERATURE SENSOR OTHERWISE CONSULT FACTORY NOTE N: SEE "CUSTOMER INTERCONNECT-OPT DEVICES" FOR CONNECTION TO REMOTE DEVICES NOTE P: DEDICATED OUTPUTS: RELAY OUTPUT #6 - R06: DEDICATED TO AUX RELAY “AC-CR2” (CEI ENGINE, EMCP 3.1 ONLY) NOTE R: ALL THE "DI RTN" ARE JUMPERED TOGETHER AND THEN TIED BACK TO THE BATT- DIGITAL OUTPUT #1 - DO 1: DEDICATED TO AUX RELAY "AC-CR2" (EMCP 3.2 &3.2 ONLY) NOTE S: SEE RENR7902 TO PROGRAM DISCRETE I/O MODULE INPUTS & OUTPUTS NOTE T:

REMOVE THE 120 OHM RESISTOR CONNECTED B/W TERMINALS CAN2+ & CAN2- BEFORE ADDING CABLE NOTE U: 236-1158 (WITHOUT FILM) REQUIRES FILM KIT 2606898 236-1159 (INCLUDES STD FILM) NOTE V: ADD 120 OHM RESISTOR TO THE END-OF-THE-LINE DEVICE AFTER REMOVING FROM THE OTHER END 252-7504 (FLUSH MOUNT BOX ASSEMBLY INCLUDES 2361159) NOTE W: THE REAR, LEFT AND RIGHT SIDES ARE BASED ON CUSTOMER PREFERENCE FOR LOCATION OF CONTROLS NOTE X: PTs ARE USED IN MV (MEDIUM VOLTAGE), BUT IN CASE OF LV (LOW VOLTAGE) NOTE Y: 9-PIN CONNECTOR OF DB-9 TYPE FOR MODBUS RS485 COMMUNICATION TO EMCP3. IT IS DIRECT SENSING. SEE SHEET 9 FOR MV WIRING. NOTE AA: CONFIGURATION PORT. REQUIRES NULL MODEM FOR COMMUNICATIONS. NOTE Z:

7-PIN CONNECTOR FOR MODBUS RS485 COMMUNICATION TO SWITCHGEAR & ATS. NOTE AE: WHEN ENGINE IS RUNNING EMCP ENERGIZES THE RELAY “AC-CR2” TO DISABLE THE AC POWER NOTE AB: ETHERNET PORT FOR CONFIGURATION & MONITORING. NOTE AC: CONFIGURED BUT NOT USED, AVAILABLE TO BE USED. EMCP 3.1/3.2/3.3 THIS DIAGRAM IS FOR THE C32 GENERATOR SET WITH EMCP 3.1, 3.2, AND 3.3 CONTROLLERS. (SXC1-UP, WDR1-UP) DIAGRAM- 292-4084 CH03 DIAGRAM WIRING (CEI) 101-L103 101-LH3 101-LH1 LH-SW1 LH-L1 202-L104 3 2 101-LH2 LH-L2 202-L105 REFER TO THE APPROPRIATE SERVICE MANUAL FOR TROUBLESHOOTING SPECIFICA- TIONS AND SYSTEM OPERATIONS.

DASH FONT INDICATES AN ATTACHMENT COMPONENT DASH FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS. 202-L102 CUSTOMER WIRING AND OPTIONAL FEATURE WIRING SHOWN ARE RECOMMENDED. OPTIONAL LIGHTING GROUP ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL. NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR ENGINEERING APPROVAL.

(N EO -T CE 7 F) E-C5 L-C32 L-C20 EMCP 3.1 L-C20 L-C32 AC-C32 202-E11 202-MA25 202-L84 BATT- 40 40 65 65 BATT- 101-E6 101-MA23 101-L50 BATT+ 5 5 52 52 BATT+ F701-L49 F701-MA166 F701-AC63 RO1-NO 51 51 51 RO1-NO E560-L40 E560-MA16 E560-AC70 RO1-C 61 46 46 RO1-C Y905-L23 Y905-MA154 Y905-AC65 RO3-NO 35 35 35 RO3-NO Y904-L89 Y904-MA159 Y904-AC42 RO3-C 43 43 43 RO3-C ESPB ES-C29 101-ES3 4 101-L98 101-L64 41 RO4-C RO4-NO 33 E565-L46 33 E565-MA153 33 E565-AC60 RO4-NO R24 R23 E565-ES6 E565-L56 7 F405-ES5 F405-L65 R11 R12 6 70 DI 1 RO5-NO 32 Y909-L19 32 Y909-MA152 32 Y909-AC59 RO5-NO F405-ES2 2 101-ES4 101-L45 RO5-C 40 Y908-L28 40 Y908-MA158 40 Y908-AC66 RO5-C 5 354-ES1 1 RO6-C 27 Y910-L48 27 Y910-MA150 27 Y910-AC69 RO6-C L24 L23 BATT- RO6-NO RO6-NO Y911-L13 Y911-MA149 Y911-AC61 Y911-JU2 26 26 26 A2 Y903-L1 Y903-MA10 Y903-AC64 AC-CR2 354-E20 354-MA19 354-L68 RO2-NO 48 48 48 RO2-NO ESTOP 1 23 23 18 A1 Y902-L39 Y902-MA167 Y902-AC75 D998-E19 D998-MA15 RO2-C 58 58 58 RO2-C 101-AC15 DI RTN 15 15 DI RTN AC-C32 D998-AC1 22 D998-MA8 22 D998-AC1 22 DI RTN DI 1 F405-AC76 F405-MA170 F405-L99 70 70 BATT+ BATT- DI 2 F406-AC73 55 F406-MA165 55 F406-L36 55 DI 2 E-C5 (NO ET -E C 7F) DI 3 995-AC72 54 F407-MA164 54 F407-L35 54 DI 3 D998-MA15 15 D998-E19 15 D RI EG TI UT RA NL DI 4 F408-AC71 F408-MA163 F408-L34 53 53 53 DI 4 DI 5 G487-AC51 G487-MA161 G487-L30 45 45 45 DI 5 DI 6 G488-AC45 G488-MA160 G488-L29 44 44 44 DI 6 EMCP3 I/O DEFAULT CONFIGURATION DESCRIPTION EMCP3.1 RELAY 01 (R01) SPARE RELAY 02 (R02) SPARE RELAY 03 (R03) SPARE RELAY 04 (R04) COMMON SHUTDOWN RELAY 05 (R05) SPARE RELAY 06 (R06) DISABLE AUX AC SUPPLY RELAY 07 (R07) NOT AVAILABLE RELAY 08 (R08) NOT AVAILABLE DIGITAL OUTPUT #1 (D01) NOT AVAILABLE DIGITAL OUTPUT #2 (D02) NOT AVAILABLE DIGITAL INPUT #1 (DI1) E-STOP DIGITAL INPUT #2 (DI2) REMOTE START PWM F702-AC68 F702-MA40 DIGITAL INPUT #3 (DI3) SPARE 23 23 DIGITAL INPUT #4 (DI4) SPARE F702-E10 F702-MA26 DIGITAL INPUT #5 (DI5) SPARE PWM 21 21 DIGITAL INPUT #6 (DI6) SPARE DIGITAL INPUT #7 (DI7) NOT AVAILABLE MPU+ 2 838-E9 2 838-MA2 66 838-L41 66 MPU+ DIGITAL INPUT #8 (DI8) NOT AVAILABLE ANALOG INPUT #1 (AI1) ENGINE OIL PRESSURE MPU- 3 838-E8 3 838-MA3 67 838-L42 67 MPU- ANALOG INPUT #2 (AI2) ENGINE COOLANT TEMP ANALOG INPUT #3 (AI3) NOT AVAILABLE 838-E12 838-MA1 MPU SH 1 1 17 EMCP 3.1 DC SCHEMATIC FOR CEI EMCP 3.1 DC SCHEMATIC FOR CEI SYMBOLS STANDARD WIRING CUSTOMER WIRING SHIELDED WIRE RELAY CONTACT (NORMALLY OPEN) RELAY CONTACT (NORMALLY CLOSED) GENERATOR FRAME (CHASSIS) GROUND EARTH GROUND LAMP FUSE RELAY COIL EMERGENCY STOP PUSH BUTTON 2 POSITION SWITCH 3 2 3 POSITION SWITCH 1 MX SHUNT TRIP XF SHUNT CLOSE TR TRIP UNIT MCH CHARGING MOTOR CIRCUIT BREAKER CURRENT TRANSFORMER - EXCITER + RESISTIVE SENDER VARIABLE VDC SOURCE DC TERMINAL AC TERMINAL CONNECTOR EMCP 3.1 BATT- BATT+ RO1-NO RO1-C RO3-NO RO3-C RO4-C RO4-NO 65 52 41 51 61 35 43 33 101-L50 ESPB ES-C29 101-ES3 101-L98 101-L64 4 R24 R23 E565-ES6 E565-L56 7 F405-ES5 F405-L65 6 R11 R12 F405-ES2 2 101-ES4 101-L45 5 354-ES1 1 L24 L23 354-L68 F405-L99 F406-L36 101-L64 E565-L56 F405-L65 70 55 54 53 45 44 66 67 DI 1 RO5-NO RO5-C RO6-C RO6-NO RO2-NO RO2-C DI 2 DI 3 DI 4 DI 5 DI 6 MPU+ MPU- 32 40 27 26 48 58 101-L45 F407-L35 F408-L34 G487-L30 G488-L29 838-L41 838-L42 51 46 35 43 33 32 40 27 26 48 58 51 46 35 43 33 32 40 27 26 48 58 40 5 23 15 21 2 3 1 40 5 23 15 21 2 3 1 65 52 18 22 70 55 54 53 45 44 23 66 67 17 101-MA23 354-MA19 D998-MA15 DI RTN AC-C32 D998-AC1 D998-MA8 22 DI 1 F405-AC76 F405-MA170 70 BATT- DI 2 F406-AC73 F406-MA165 55 DI 3 995-AC72 F407-MA164 54 DI 4 F408-AC71 F408-MA163 53 DI 5 G487-AC51 G487-MA161 45 DI 6 G488-AC45 G488-MA160 44 PWM F702-AC68 F702-MA40 23 F702-MA26 838-MA2 70 55 54 53 45 44 23 F405-MA170 F406-MA165 F407-MA164 F408-MA163 G487-MA161 G488-MA160 F702-MA40 838-MA3 838-MA1 CDVR CONNECTORS (NOTE F) E-C7 E-C5 MA-C12 101-E15 101-MA4 101-MA63 BATT + 4 4 8 202-E26 202-MA39 202-MA64 BATT - 39 39 7 MA-C9 M756-E5 (YELLOW) M756-MA35 (YELLOW) M756-MA68 CAN1 + 35 35 1 CAN1+ M755-E4 (GREEN) M755-MA36 (GREEN) M755-MA69 CAN1 - 36 36 2 CAN1- M757-E3 M757-MA38 M757-MA67 CAN1 SH 38 38 3 CAN1SH 893-E18 893-MA13 CDL+ 13 13 892-E7 892-MA12 CDL- 14 14 AC-C10 AC-C32 CDL- E 892-AC5 21 892-MA18 CDL+ D 893-AC13 20 893-MA5 M756-AC7 M756-MA29 CAN1 + G 50 M755-AC8 M755-MA45 TERMINATING SERVICE CAN1 - F 34 RESISTOR CONNECTOR M757-AC6 M757-MA43 CAN1 SH C 42 MA-C21 M756-MA313 BATT + A 101-AC11 52 101-MA47 M755-MA314 120 A OHMS B 202-AC43 202-MA14 M757-MA315 BATT - B 9 C BATT+ 101-AC17 EMCP 3.1 BATT- 202-AC18 L-C32 M756-L22 (YELLOW) M756-MA29 (YELLOW) CAN1 + 50 50 M755-L20 (GREEN) M755-MA45 (GREEN) CAN1 - 34 34 M757-L21 M757-MA43 CAN1 SH 42 42 101-L50 101-MA47 BATT+ 52 52 OPTIONAL ANNUNCIATOR 202-L84 202-MA14 BATT- 65 65 L-C18 AN-C15 101-L80 101-AN1 101-AN3 1 1 BATT+ 202-L93 229-AN2 229-AN4 2 2 BATT- ANNUNCIATOR M756-L86 Y794-AN9 Y794-AN12 #1 6 6 CAN1+ M755-L88 Y795-AN8 Y795-AN11 5 5 CAN1- M757-L87 Y796-AN7 Y796-AN10 4 4 CAN1 SH AN-C16 101-AN5 1 229-AN6 2 Y794-AN15 NOT USED 6 Y795-AN14 5 Y796-AN13 4 EMCP 3.1 COMMUNICATIONS EMCP 3.1 COMMUNICATIONS 4 9 5 6 8 13 14 202-E26 4 39 35 36 38 13 14 202-MA39 202-MA64 8 7 M756-E5 (YELLOW) M756-MA35 (YELLOW) M755-E4 (GREEN) M755-MA36 (GREEN) M755-MA69 M757-E3 M757-MA38 M757-MA67 893-E18 892-E7 ESPB R24 R23 E565-ES6 F405-ES5 R11 R12 F405-ES2 101-ES4 354-ES1 L24 L23 1 2 3 4 7 6 2 5 1 E D G F C A B 21 20 50 34 42 52 9 C B A 120 OHMS EMCP 3.1 CAN1 + CAN1 - CAN1 SH BATT+ BATT- 50 34 42 52 65 50 34 42 52 65 M755-L20 (GREEN) M757-L21 101-L50 202-L84 DESCRIPTION EMCP3.1 RELAY 01 (R01) SPARE RELAY 02 (R02) SPARE RELAY 03 (R03) SPARE RELAY 04 (R04) COMMON SHUTDOWN RELAY 05 (R05) SPARE RELAY 06 (R06) DISABLE AUX AC SUPPLY RELAY 07 (R07) NOT AVAILABLE RELAY 08 (R08) NOT AVAILABLE DIGITAL OUTPUT #1 (D01) NOT AVAILABLE DIGITAL OUTPUT #2 (D02) NOT AVAILABLE DIGITAL INPUT #1 (DI1) E-STOP DIGITAL INPUT #2 (DI2) REMOTE START DIGITAL INPUT #3 (DI3) SPARE DIGITAL INPUT #4 (DI4) DIGITAL INPUT #5 (DI5) SPARE SPARE DIGITAL INPUT #6 (DI6) SPARE DIGITAL INPUT #7 (DI7) NOT AVAILABLE DIGITAL INPUT #8 (DI8) NOT AVAILABLE ANALOG INPUT #1 (AI1) ENGINE OIL PRESSURE ANALOG INPUT #2 (AI2) ENGINE COOLANT TEMP ANALOG INPUT #3 (AI3) NOT AVAILABLE 1 2 6 5 4 1 2 6 5 4 29-AN2 229-AN4 794-AN9 Y794-AN12 795-AN8 Y795-AN11 796-AN7 Y796-AN10 AC ALTERNATING CURRENT AFCR AUXILIARY FUEL CONTROL RELAY AFTS AUTOMATIC FUEL TRANSFER SYSTEM ALM ALARM MODULE ALR ALARM RELAY ALT ALTERNATOR ASR AIR SHUT-OFF RELAY ATB AC TRANSFORMER BOX ATR ALTERNATOR TEMPERATURE RELAY ATS AUTOMATIC TRANSFER SWITCH AUX AUXILIARY BATT BATTERY BC BATTERY CHARGER BCF BATTERY CHARGER FAILURE SWITCH BTR BEARING TEMPERATURE RELAY CAM CUSTOM ALARM MODULE CB CIRCUIT BREAKER CCM CUSTOMER COMMUNICATION MODULE CDL CAT DATA LINK CDVR DIGITAL VOLTAGE REGULATOR CIM CUSTOMER INTERFACE MODULE COM2 CONTACT SENSE COMMON CONN CONNECTOR CR CRANK RELAY CSFS CURRENT SCR0LL FUEL SYSTEM CT CURRENT TRANSFORMER CTR CRANK TERMINATION RELAY D DIODE DC DIRECT CURRENT ECLS ENGINE COOLANT LOSS SENSOR ECS ENGINE CONTROL SWITCH ECTS ENGINE COOLANT TEMPERATURE SENSOR EFCR EMERGENCY FUEL CONTROL RELAY EFR ENGINE FAILURE RELAY EG ELECTRONIC GOVERNOR (SPEED SENSING) EGA ELECTRONIC GOVERNOR ACTUATOR EGR ELECTRONIC GOVERNOR RELAY ELS ENCLOSURE LIGHT SWITCH EMSR EMERGENCY STOP RELAY ENFR ENGINE FAILURE RELAY EOPS ENGINE OIL PRESSURE SENSOR EOTS ENGINE OIL TEMPERATURE SENSOR ESDR ENGINE SHUTDOWN RELAY ESPB EMERGENCY STOP PUSH BUTTON ESTS EMERGENCY STOP SWITCH ON ENCLOSURE EXC EXCITER F FUSE FCR FUEL CONTROL RELAY FCS FUEL CONTROL SOLENOID FCTM FUEL CONTROL TIMER MODULE FPT FUEL PUMP TIMER FRBS FUEL RUPTURE BASIN SWITCH FRES FAULT RESET FS FUEL SOLENOID FSOS FUEL SHUT-OFF SOLENOID FTSPR FUEL TRANSFER SYSTEM PUMP RELAY GEN GENERATOR GFR GENSET FAULT RELAY GND GROUND GNDFCT GROUND FAULT CT GNDFR GROUND FAULT RELAY GOV GOVERNOR GRR GENERATOR RUN RELAY GS GOVERNOR SWITCH GSC GENERATOR SET CONTROL GSM GOVERNOR SYNCHRONIZING MOTOR HC HEATER CONTACTOR IC REMOTE START/STOP INITIATE CONTACT IRR IDLE RATED RELAY IRS IDLE RATED SWITCH KWR KILOWATT RELAY L LOAD LEADS LFLS LOW FUEL LEVEL SWITCH LSM LOAD SHARE MODULE LV LOW VOLTAGE LWR CONTACT SENSE LOWER MAN MANUAL MAX MAXIMUM MCS MODE CLEAR SWITCH MIN MINIMUM MPU MAGNETIC SPEED PICKUP MV MEDIUM VOLTAGE NC NORMALLY CLOSED NIAR NOT IN AUTO RELAY NO NORMALLY OPEN OUVR OVER/UNDER VOLTAGE RELAY PB PUSHBUTTON PC PUMP CONTACTOR PCB PRINTED CIRCUIT BOARD PEEC PROGRAMMABLE ELECTRONIC ENGINE CONTROL PEECR PEEC RELAY PF POWER FACTOR PL PANEL ILLUMINATION LIGHT PLS PANEL LIGHT SWITCH PM PERMANENT MAGNET PMG PERMANENT MAGNET GENERATOR POT POTENTIOMETER PR PUMP RELAY PRL PUMP RUN LIGHT PRPB PUMP RUN PUSHBUTTON PS PINION SOLENOID PSL PUMP STOP LIGHT PSPB PUMP STOP PUSHBUTTON PWM PULSE WIDTH MODULATED RAN REMOTE ANNUNCIATOR RDM RELAY DRIVER MODULE REF REFERENCE RFI RADIATED FREQUENCY IMMUNITY RHLH RIGHT HAND/LEFT HAND SWITCH RR RUN RELAY RSE CONTACT SENSE RAISE SASV START AID SOLENOID VALVE SATS START AID TEMPERATURE SWITCH SAS START AID SWITCH SCS SCROLL SWITCH SEC SECOND SHTC CIRCUIT BREAKER SHUNT TRIP COIL SL SYNCHRONIZING LIGHT SLR SYNCHRONIZING LIGHT RESISTOR SM STARTING MOTOR SMMS STARTING MOTOR MAGNETIC SWITCH SMR STARTING MOTOR RELAY SP SPEED ADJUST POTENTIOMETER SS SYNCHRONIZING SWITCH T GENERATOR LINE LEADS TERM TERMINATING TSC TRANSFER SWITCH POSITION INDICATING CONTACT TX TRANSFORMER VAR VOLTAGE ADJUST RHEOSTAT VAS VOLTAGE ADJUST SWITCH VR VOLTAGE REGULATOR 1 2 6 5 4 (N EO -T CE 7 F) E-C5 L-C32 L-C20 EMCP 3.2/3.3 L-C20 L-C32 AC-C32 BATT- 40 202-E11 40 202-MA25 65 202-L84 65 BATT- RO1-NO 51 F701-L49 51 F701-MA166 51 F701-AC5 RO1-NO 101-E6 101-MA23 101-L50 E560-L40 E560-MA16 E560-AC14 BATT+ 5 5 52 52 BATT+ RO1-C 61 46 46 RO1-C Y903-L33 Y903-MA10 Y903-AC1 RO2-NO 48 48 48 RO2-NO Y902-L39 Y902-MA167 Y902-AC75 RO2-C 58 58 58 RO2-C Y905-L23 Y905-MA154 Y905-AC61 RO3-NO 35 35 35 RO3-NO Y904-L89 Y904-MA159 Y904-AC42 RO3-C 43 43 43 RO3-C ESPB ES-C29 101-ES3 101-L69 101-L64 RO4-C RO4-NO E565-L46 E565-MA153 E565-AC60 4 41 33 33 33 RO4-NO R24 R23 E565-ES6 E565-L56 7 F405-ES5 F405-L65 RO5-NO Y909-L19 Y909-MA152 Y909-AC59 6 70 DI 1 32 32 32 RO5-NO R11 R12 F405-ES2 2 RO5-C Y908-L28 Y908-MA158 Y908-AC66 40 40 40 RO5-C 101-ES4 101-L98 5 RO6-NO Y911-L13 Y911-MA149 Y911-AC56 354-ES1 26 26 26 RO6-NO 1 L24 L23 RO6-C Y910-L14 Y910-MA150 Y910-AC57 27 27 27 RO6-C RO7-NO Y914-L2 Y914-MA139 Y914-AC49 2 2 2 RO7-NO RO7-NC Y913-L92 Y913-MA147 Y913-AC54 15 15 15 RO7-NC 354-E20 354-MA19 354-L68 ESTOP 1 23 23 18 DI RTN 15 D998-E19 15 D998-MA15 RO7-C 25 Y912-L12 25 Y912-MA148 25 Y912-AC55 RO7-C DI RTN AC-C32 D998-AC1 D998-MA8 22 22 RO8-NO Y917-L1 Y917-MA115 Y917-AC4 1 1 1 RO8-NO DI 1 F405-AC76 F405-MA170 F405-L99 70 70 BATT- RO8-NC 14 Y916-L10 14 Y916-MA146 14 Y916-AC53 RO8-NC DI 2 F406-AC73 F406-MA165 F406-L36 RO8-C Y915-L48 Y915-MA13 Y915-AC13 55 55 55 DI 2 24 56 56 RO8-C DI 3 995-AC72 54 F407-MA164 54 F407-L35 54 DI 3 DO 1 69 F709-L44 69 F709-MA169 69 F709-AC68 AC-CR2 101-AC15 BATT+ A2 A1 DI 4 F408-AC71 F408-MA163 F408-L34 53 53 53 DI 4 R955-L43 R955-MA168 R955-AC69 DI 5 DO 2 68 68 68 DO 2 G487-AC51 G487-MA161 G487-L30 45 45 45 DI 5 DI 6 G488-AC45 G488-MA160 G488-L29 44 44 44 DI 6 DI 7 F407-AC62 F407-MA155 F407-L24 36 36 36 DI 7 DI 8 G490-AC58 28 G490-MA151 28 G490-L15 28 DI 8 EMCP3 I/O DEFAULT CONFIGURATION DESCRIPTION EMCP3.2 EMCP3.3 RELAY 01 (R01) SPARE SPARE RELAY 02 (R02) SPARE SPARE RELAY 03 (R03) SPARE SPARE RELAY 04 (R04) COMMON SHUTDOWN COMMON SHUTDOWN RELAY 05 (R05) SPARE SPARE RELAY 06 (R06) SPARE SPARE RELAY 07 (R07) SPARE SPARE RELAY 08 (R08) SPARE SPARE DIGITAL OUTPUT #1 (D01) DISABLE AUX POWER SUPPLY DISABLE AUX POWER SUPPLY DIGITAL OUTPUT #2 (D02) NOT AVAILABLE SPARE DIGITAL INPUT #1 (DI1) E-STOP E-STOP AI 3+ P737-AC40 P737-MA143 P737-L17 DD II GG II TT AA LL II NN PP UU TT ## 32 (( DD II 32 )) SR PE AM RO ETE START SR PE AM RO ETE START 6 6 30 AI 3+ DIGITAL INPUT #4 (DI4) SPARE SPARE AI 3- P738-AC50 P738-MA144 P738-L16 DIGITAL INPUT #5 (DI5) SPARE SPARE 7 7 29 AI 3- DIGITAL INPUT #6 (DI6) SPARE SPARE BATT- DIGITAL INPUT #7 (DI7) SPARE SPARE DIGITAL INPUT #8 (DI8) SPARE SPARE PWM F702-AC52 F702-MA40 ANALOG INPUT #1 (AI1) ENGINE OIL PRESSURE ENGINE OIL PRESSURE 23 23 ANALOG INPUT #2 (AI2) ENGINE COOLANT TEMP ENGINE COOLANT TEMP F702-E10 F702-MA26 ANALOG INPUT #3 (AI3) SPARE SPARE PWM 21 21 ALL ANALOG AND DIGITAL INPUTS ARE DEFAULT "SPARE".

838-E9 838-MA2 838-L41 MPU+ 2 2 66 66 MPU+ 838-E8 838-MA3 838-L42 MPU- 3 3 67 67 MPU- 838-E12 838-MA1 MPU SH 1 1 17 EMCP 3.2/3.3 DC SCHEMATIC FOR CEI EMCP 3.2/3.3 BATT- RO1-NO BATT+ RO1-C RO2-NO RO2-C RO3-NO RO3-C RO4-C RO4-NO 65 52 41 51 61 48 58 35 43 33 101-L50 E560-L40 ESPB ES-C29 101-ES3 101-L69 101-L64 4 R24 R23 E565-ES6 E565-L56 7 F405-ES5 F405-L65 6 R11 R12 F405-ES2 2 101-ES4 101-L98 5 354-ES1 1 L24 L23 354-L68 F405-L99 F406-L36 101-L64 Y903-L33 Y902-L39 Y905-L23 Y904-L89 E565-L46 E565-L56 F405-L65 70 55 54 53 45 44 36 28 30 29 66 67 RO5-NO DI 1 RO5-C RO6-NO RO6-C RO7-NO RO7-NC RO7-C RO8-NO RO8-NC RO8-C DI 2 DI 3 DO 1 DI 4 DO 2 DI 5 DI 6 DI 7 DI 8 AI 3+ AI 3- MPU+ MPU- 32 40 26 27 2 15 25 1 14 24 69 68 101-L98 F407-L35 F408-L34 G487-L30 G488-L29 F407-L24 G490-L15 P737-L17 P738-L16 838-L41 838-L42 OPTIONAL I/O MODULE OPTIONAL RTD/TC (NOTE F) CDVR CONNECTORS MODULE E-C7 E-C5 MA-C12 MA-C35 MA-C14 BATT + 4 101-E15 4 101-MA4 101-MA63 8 18-30V CNTRL 101-MA7 1 101-M1 101-M3 1 BATT+ PWR INPUT (B+) BATT - 39 202-E26 39 202-MA39 202-MA64 7 P18 W-3 R0 V IN C PN UT TR (BL -) 202-MA66 4 202-M2 202-M4 4 BATT- MA-C9 CAN1 + 35 M756-E5 (YELLOW) 35 M756-MA35 (YELLOW) M756-MA68 1 CAN1+ 2 Y794-M9 Y794-M12 2 CAN2+ CAN1 - 36 M755-E4 (GREEN) 36 M755-MA36 (GREEN) M755-MA69 2 CAN1- 3 Y795-M8 Y795-M11 3 CAN2- CAN1 SH 38 M757-E3 38 M757-MA38 M757-MA67 3 CAN1SH 5 Y796-M7 Y796-M10 5 CAN2 SH 893-E18 893-MA13 CDL+ 13 13 892-E7 892-MA12 CDL- 14 14 OPTIONAL DISCRETE I/O A EC-C10 AC- 2C 132 MM AO -D CU 1L 7E 892-AC5 892-MA18 CDL- 101-M5 1 BATT+ CDL+ D 893-AC13 20 893-MA5 TE RR EM SIN ISA TT OIN RG 202-M6 4 BATT- SC EA RN V1 ICE CAN1 + G M756-AC7 50 M756-MA29 MA-C21 Y794-M15 CONNECTO CR AC NA 1N S1 H - F C MM 77 55 75 -- AA CC 68 43 24 MM 77 55 75 -- MM AA 44 35 M M M7 7 75 5 56 5 7- - -M M MA A A3 3 31 1 13 4 5 OH12 M0 S Y795-M14 2 3 C CA AN N2 2+ - C B A Y796-M13 BATT + A 101-AC11 52 101-MA47 5 CAN2 SH 202-AC43 202-MA14 BATT - B 9 BATT+ 101-AC17 BATT- 202-AC18 EMCP 3.2/3.3 L-C32 CP-C4 MOD BUS+ R951-L5 R951-MA142 R951-AC48 MODBUS+ 5 5 5 MOD BUS- R952-L3 R952-MA140 R952-AC46 MODBUS- 3 3 3 MOD REF R953-L4 R953-MA141 R953-AC47 MODBUS REF 4 4 4 M756-L22 (YELLOW) M756-MA29 (YELLOW) CAN1 + 50 50 M755-L20 (GREEN) M755-MA45 (GREEN) CAN1 - 34 34 M757-L21 M757-MA43 CAN1 SH 42 42 BATT+ 52 101-L50 52 101-MA47 TERMINATING RESISTOR 202-L84 202-MA14 BATT- 65 65 AC-C32 CAN2+ RE-C21 Y794-L81 (YELLOW) Y794-AC33 Y794-RE30 CAN2+ 62 62 CAN2- Y795-RE32 120 CAN2 - 64 Y795-L83 (GREEN) 64 Y795-AC39 Y796-RE34 OHMS C B A CAN2 SH CAN2 SH 63 Y796-L82 63 Y796-AC36 BATT+ L-C18 AN-C15 52 101-AC17 101-L80 101-AN1 101-AN3 202-L93 21 229-AN2 229-AN4 21 BB AA TT TT -+ ANNUN #C 1IATOR 9 202-AC18 BATT- Y794-L86 Y794-AN9 Y794-AN12 6 6 CAN2+ Y795-L88 Y795-AN8 Y795-AN11 5 5 CAN2- Y796-L87 Y796-AN7 Y796-AN10 4 4 CAN2 SH AC-C11 101-AN5 AN-C16 101-AC12 A BATT+ 1 BATT+ L-C22 229-AN6 2 BATT- ANNUNCIATOR 202-AC44 B BATT- CAN2 TERMINATING Y Y7 79 96 5- -L L9 96 7 Y794-AN15 6 CAN2+ #2 Y794-AC32 G CAN2 + S CE OR NV NI EC CE TOR C RESISTOR O1 H20 MS Y794-L95 Y795-AN14 5 CAN2- Y795-AC38 Y796-AN13 F CAN2 - A B 4 CAN2 SH Y796-AC35 C CAN2 SH OPTIONAL ANNUNCIATORS EMCP 3.2/3.3 COMMUNICATIONS EMCP 3.2/3.3 COMMUNICATIONS 51 46 48 58 35 43 33 32 40 26 27 2 15 25 1 14 56 69 68 51 46 48 58 35 43 33 32 40 26 27 2 15 25 1 14 56 69 68 40 5 23 15 21 2 3 1 40 5 23 15 21 2 3 1 101-E6 354-E20 D998-E19 F702-E10 838-E9 838-E8 838-E12 65 52 18 22 70 55 54 53 45 44 36 28 6 7 23 66 67 17 101-MA23 354-MA19 D998-MA15 DI RTN AC-C32 D998-AC1 D998-MA8 22 DI 1 F405-AC76 F405-MA170 70 BATT- DI 2 F406-AC73 F406-MA165 55 DI 3 995-AC72 F407-MA164 54 DI 4 F408-AC71 F408-MA163 53 DI 5 G487-AC51 G487-MA161 45 DI 6 G488-AC45 G488-MA160 44 DI 7 F407-AC62 F407-MA155 36 DI 8 G490-AC58 G490-MA151 28 AI 3+ P737-AC40 P737-MA143 6 AI 3- P738-AC50 P738-MA144 7 BATT- PWM F702-AC52 F702-MA40 23 F702-MA26 838-MA2 838-MA3 838-MA1 4 39 35 36 38 13 14 8 202-MA39 202-MA64 M756-MA35 (YELLOW) 1 2 3 M755-MA36 (GREEN) M755-MA69 M757-MA38 M757-MA67 1 4 2 3 1 4 2 3 202-M2 202-M4 Y794-M9 Y794-M12 Y795-M8 Y795-M11 Y796-M7 Y796-M10 4 7 6 2 5 1 E D G F C A B 21 20 50 34 42 52 9 1 4 2 3 5 C B A 120 OHMS 0 4 6 8 F405-MA170 F406-MA165 F407-MA164 F408-MA163 G487-MA161 G488-MA160 F407-MA155 G490-MA151 P737-MA143 P738-MA144 F702-MA40 EMCP 3.2/3.3 MODBUS+ MODBUS- MODBUS REF CAN1 + CAN1 - CAN1 SH BATT+ BATT- CAN2+ CAN2 - CAN2 SH 5 3 4 50 34 42 52 65 62 64 63 5 3 4 50 34 42 52 65 5 3 R952-MA140 R953-MA141 DESCRIPTION EMCP3.2 EMCP3.3 RELAY 01 (R01) SPARE SPARE RELAY 02 (R02) SPARE SPARE RELAY 03 (R03) SPARE SPARE RELAY 04 (R04) COMMON SHUTDOWN COMMON SHUTDOWN RELAY 05 (R05) RELAY 06 (R06) SPARE SPARE SPARE SPARE RELAY 07 (R07) SPARE SPARE RELAY 08 (R08) SPARE SPARE DIGITAL OUTPUT #1 (D01) DISABLE AUX POWER SUPPLY DISABLE AUX POWER SUPPLY DIGITAL OUTPUT #2 (D02) DIGITAL INPUT #1 (DI1) NOT AVAILABLE E-STOP SPARE E-STOP DIGITAL INPUT #2 (DI2) REMOTE START REMOTE START DIGITAL INPUT #3 (DI3) SPARE SPARE DIGITAL INPUT #4 (DI4) DIGITAL INPUT #5 (DI5) SPARE SPARE SPARE SPARE DIGITAL INPUT #6 (DI6) SPARE SPARE DIGITAL INPUT #7 (DI7) SPARE SPARE DIGITAL INPUT #8 (DI8) SPARE SPARE ANALOG INPUT #1 (AI1) ENGINE OIL PRESSURE ENGINE OIL PRESSURE ANALOG INPUT #2 (AI2) ENGINE COOLANT TEMP ENGINE COOLANT TEMP ANALOG INPUT #3 (AI3) SPARE SPARE 62 64 63 52 9 B A 120 OHMS 1 2 6 5 4 229-AN2 Y794-AN9 Y795-L88 Y795-AN8 Y796-L87 Y796-AN7 A B G F C 120 OHMS A B C (INSTALLED IN GOVERNOR BOX) SECOND GENSET LSM LOAD LOAD DROOP GAIN DROOP GAIN 0 10 0 10 LOAD SHARING MODULE 0 10 0 10 LOAD SHARING MODULE OPEN FOR OPEN FOR DROOP AUX DROOP AUX CT CT CTPARALLEL CONTACT CT CT CTPARALLEL CONTACT POTENTIAL LINES POTENTIAL AO BO CO LINES + - AOBOCO + - 1 2 3 4 5 6 7 8 9 10 1112 13 14 1 2 3 4 5 6 7 8 9 10 1112 13 14 18AWG CABLE MIN ADDITIONAL GENESETS LOAD SHARE LINES TO OPTIONAL LOAD SHARING MODULE OPTIONAL LOAD SHARING MODULE RS-485 POSSIBLE WIRING CONFIGURATION WITH RS485 DEVICE (TYPICAL) DB-9 CONNECTOR GENERATOR CONTROLS ENCLOSURE TERMINALS 9 TxD/RxD+ MODBUS+ MODBUS- 5 TxD/RxD- MOD-REF 1 COMMOM POSSIBLE WIRING CONFIGURATION WITH RS485 TO RS-232 CONVERTOR RS-485 TO (TYPICAL) RS-232 CONVERTOR GENERATOR CONTROLS TD B (+) ENCLOSURE TERMINALS RD B (+) MODBUS+ MODBUS- TD A (-) MOD-REF RD A (-) COMMOM FOR MULTIPOINT NETWORK TERMINATE WITH 150 OHM RESISTOR AT THE ENDS OF THE NETWORK OPTIONAL MODBUS MA-C12 MA-C12 (NOTE F) P12 P12 E 39-C7 202-E26 MA 3-C 95 202-MA64 N752-MA83AC- 3C 032 N752-AC22 ALM 7 BATT- ALM OUTPUT DRIVER 4 4 101-E15 4 101-MA63 8 BATT+ FAULT SHUTDOWN DRIVER 5 J904-MA84 39 J904-AC23 FSD DRIVER SUPPLY 9 J905-MA85 41 J905-AC24 DS-50 AC-C32 N713-AC21 N713-MA82 VDC-A 29 6 +/- 10 Vdc INPUT (A) N714-AC20 N714-MA81 VDC-B 24 3 +/- 10Vdc INPUT (B) MA-C9 P9 3 N720-VA3 V-LWR N720-AC26 49 N720-MA87 4 CONTACT SENSE-LOWER 2 N719-VA2 V-RSE N719-AC27 57 N719-MA88 5 CONTACT SENSE-RAISE 1 N718-VA1 COM1 N718-AC28 59 N718-MA89 6 CONTACT SENSE-COMMON OPT SWITCH N716-AC25 N716-MA86 EX-DIS 47 7 EXCITATION DISABLE VA-SW1 N715-AC30 N715-MA91 1107884 FRES 61 8 FAULT RESET N717-AC29 N717-MA90 V/PF 60 9 VAR/PF ENABLE CDVR CDVR 2 BATT- ALM OUTPUT DRIVER BATT+ FAULT SHUTDOWN DRIVER DRIVER SUPPLY +/- 10 Vdc INPUT (A) +/- 10Vdc INPUT (B) CONTACT SENSE-LOWER CONTACT SENSE-RAISE CONTACT SENSE-COMMON EXCITATION DISABLE FAULT RESET VAR/PF ENABLE P9 4 5 6 7 8 9 P1 7 8 6 3 P12 4 5 9 30 39 41 J904-MA84 J905-MA85 BATT + BATT - 52 65 29 24 49 57 59 47 61 60 N719-VA2 V-RSE 1 N718-VA1 COM1 N719-AC27 N718-AC28 N716-AC25 N715-AC30 MODBUS+ MODBUS-

Стр. 2

C32 Generator Set with EMCP 3 Electrical System

RENR9855-02 March 2008 Harness identification code This example indicates wire 135 in harness "AG". Harness And Wire Symbols C32 Generator Set with EMCP 3 Electrical System Connector Reference Designator AG-C22 1552269 A-C15 3E3364 P174 1306795 J174 1306795 Part Number For Connector Assembly 325-AG135 PK-14 1 325-A135 PK-14 Pin Socket Fuse Wire Color Wire Gauge Receptacle Plug 2 SXC1-UP WDR1-UP Pin or Socket Number Single Wire Ground Connection Connector Circuit Number Identification 200-L32 BK-14 105-9344 Component Part Number Volume 2 of 2: Engine and AC Schematics © 2008 Caterpillar All Rights Reserved Printed in U.S.A. RENR9855-02 VOL 2 of 2 30 Page, (Dimensions:

39 inches x 28 inches) (P#:9X1339) E-C7 40 Pin Conn (P#:8T9834) E-C5 (P#:281-2728 (C32), 263-1740 (C175)) ENGINE INTERFACE HARNESS 40 Pin Conn MA-C5 EMCP HARNESS (P#:263-1738) 40 Pin Conn (P#:9X1343) CDVR MA-C35 (P#:1552265) M-C17 L-C20 (SEE NOTE W) (P#:1552273) 6 Pin Conn OPTIONAL DI/DO 8 Pin Conn 70 Pin Conn EMCP 3.3/3.2 (P#:1607689) M-C35 MODULE (P#:244-9606) LEFT SIDE (P#:263-1737) MAIN HARNESS (P#:244-9612) (P#:3E3382) 6 Pin Conn (P#:1552265) M-C14 ESTOP PB (P#:1552252) L-C29 (P#:3E5179) ES-C29 V-C36 E486-V1 REF E486-MV1 PT1-T1 OPTIONAL TC/RTD 8 Pin Conn 12 Pin Conn 12 Pin Conn (P#:263-1747) L-C36 TO EMCP3 E487-V2 REF F5 F4 E487-MV2 T1 T2 (P#:1552273) PM-C1 (P#:1552269) MA-C2 (P#:1698670) MA-C3 (P#:244-9601) MODULE (NOTE E) L-C22 E488-V3 REF E486-V4 REF GND F6 200-MV4 E488-MV3 PT1-T2 PT2-T2 6 Pin Conn 2 Pin Conn 3 Pin Conn (P#:1740502) 3 Pin Conn (P#:1342540) CAN2 120 OHM TERM RESISTOR BUS BARS T0 N (P#:3E3382) 6 Pin Conn AC-C1 (P#:3E3364) CM-C2 (P#:3E3370) VS-C3 (P#:244-9600) (P#:1552273) AN-C15 MG-C3 4160V TRANSFORMER EXAMPLE OF T3 DC TERM HARNESS 2 Pin Conn 3 Pin Conn L-C18 AN-C18 6 Pin Conn MA-C3 TO CDVR 1 2 E487-MG2 E488-MG1 GND PT2-T3 (P#:263-1739 DC TERM STRIP(CAN2) (P#:244-9657) CT BUS BAR L-C3 L-C36 (P#:1552264) 8 Pin Conn (P#:3E3388) 8 Pin Conn OPT ANNUNCIATOR #1 AN-C16 3 E486-MG3 (PMG_A, PMG_B, (F1, F2) PMG_C) (P#:244-9658) AC-TERM MV (P#:252-7354) (P#:244-9659) LV (P#:252-7353) MV (SEE NOTE X) LV (P#:1552272) 4 Pin Conn (P#:1552273) 6 Pin Conn (P#:1740502) MA-C21 (P#:1552273) 6 Pin Conn 22 22 (P#:252-7455) 120 OHMS (P#:1740502) RE-C21 (P#:3E3376) CT-C3 (P#:3E3382) V-C36 3 Pin Conn SPEED-POT OPT ANNUNCIATOR #2 LOADSHARE MODULE 1 A 22 TERM RESISTOR (FOR CAN2) 3 Pin Conn (P#:3E3376) AC-C2 (P#:3E3364) AC-C3 4 Pin Conn 6 Pin Conn TERM RESISTOR CAN1- 120 OHM (P#:1342540) (P#:1279070) 3 Pin Conn OPTIONAL LOAD SHARING MODULE SPEED POT USE WITH DETAIL B B 2 24 24 FOR ENGINE ECM, AC-C10 4 Pin Conn EXCITER PMG 2 Pin Conn (P#:244-9598) LV (P#:244-9599) CTs (PANEL LIGHTS, OPTIONAL ETHER SWITCH, GND) 24 EMCP & CDVR (CAN1 & CDL) (P#:9W1951) 9 Pin Conn (P#:252-7355) MV (F4, F5, F6, T0) AC-TERM RIGHT SIDE (SEE NOTE W) C 3 20 20 SERVICE CONN 1 BUS BAR (P#:252-7574) LV GND MA-C32 200-AC2 200-LS8 MA-C33 20 FOR ANNUNCIATOR & I/O MODULES (P#:9W1951) AC-C11 (SEE NOTE X) (P#:252-7356) MV POTIENTIOMETER SPEED TRIM MA-C34 200-MA31 GND GND (CAN2) SERVICE CONN 2 9 Pin Conn MA-C33 127-9070 SP-3-MA288 SP-2-MA280 SP-2-LS6 SP-3-LS7 27 26 ADJUST SPEED 12 11 SHARING LOAD PANEL ENCLOSURE (P#:1607689) 70 Pin Conn 3 1k 1 2 SP-1-MA274 SP-1-LS5 28 10 LINES REAR SIDE (NOTE F) 21 C 9 F452-LC7 4 3 LC-C2 JACKET WATER HEATER (SEE NOTE W) DI RTN D998-E19 D998-MA15 D998-LS3 20 (-) PWM A B 5 7 F448-LC5 F450-LC6 1 TO EMCP3 2 9KW EMCP 3.2 AND 3.3 HARNESS CONNECTIONS PWM F702-E10 F702-MA26 F702-LS4 19 (+) SIGNAL F452-LC3 F453-LC4 4 CUSTOMER SUPPLY 240VAC L1 1 3 1L1 BATT- 202-E11 202-MA25 202-LS2 16 BATT- C 8 B 6 F450-LC2 TO CT'S 2 3 LC-C1 L2 2 4 BATT+ 101-E6 101-MA23 101-LS1 15 BATT+ A 4 F448-LC1 1 1L2 MEDIUM VOLTAGE AC OPTIONS T CIRCUIT BREAKER TYPE NSJ, P AND R P CIRCUIT BREAKER (P#:252-7430) ST AX TR (P#:1552264) CB-C1 DC-TERM 8 Pin Conn C0-C1 GROUND BUS BAR M (P#:1552272) 4 Pin Conn DC-TERM (P#:252-7429) CIRCUIT BREAKER TYPE MASTERPAC AC/DC CONTROL BOX JWH HARNESSES CIRCUIT BREAKER ST AX TR M (244-9602) JWH BOX NOTE:

ALL FOUR (4) JACKET WATER HEATER HARNESSES ARE WIRED THE SAME. OVERALL LENGTHS ARE DIFFERENT FOR EACH ENGINE.

AC-TERM DC-TERM (P#:244-9857) OPTIONAL BATTERY CHARGER/ WATER JACKET HEATER CIRCUIT BREAKER HARNESS CONNECTIONS LOAD L0 L1 L2 L3 L-C20 EMCP 3 3 OR 4 POLE OPTIONAL CIRCUIT BREAKER T0 T1 T2 T3 E486-VF1 F4 E486-V1 L-C 136 E486-L9 13 VOLTAGE SENSING A (Va) G BR AO RUND 1/2 AMP E487-VF2 E487-V2 E487-L8 F5 2 11 VOLTAGE SENSING B (Vb) 1/2 AMP E488-VF3 E488-V3 E488-L7 F6 3 9 VOLTAGE SENSING C (Vc) 1/2 AMP F409-VF4 T0 F409-V4 4 F409-L6 7 VOLTAGE SENSING NEUTRAL (Vn) CT-T1X2 F453-CT4 L- 4C3 F453-L27 39 CURRENT COMMON (In) CT 1 CT-T1X1 F448-CT1 1 F448-L18 31 CURRENT A (Ia) CT-T2X2 CT 2 CT-T2X1 F450-CT2 2 F450-L32 47 CURRENT B (Ib) CT-T3X2 CT 3 CT-T3X1 F452-CT3 3 F452-L38 57 CURRENT C (Ic) CDVR MA-C2 P12 CM-T2X1 F454-CM2 1 F454-MA308 1 PHASE B CURRENT SENSING 1 DROOP CT CM-T2X2 F455-CM1 2 F455-MA309 2 PHASE B CURRENT SENSING 2 Ib MA-C3 E486-VS5 3 E486-MA312 12 GEN VOLTAGE SENSING A (Va) E487-VS4 2 E487-MA311 11 GEN VOLTAGE SENSING B (Vb) E488-VS3 1 E488-MA310 10 GEN VOLTAGE SENSING C (Vc) T1 T2 N - N706 AC 2-C3 N706-GEN8 F2 AC F2 AC 4-C1 N706-PM4 P6 4 EXCITER (-) EXC N705 1 N705-GEN7 F1 AC F1 5 N705-PM5 5 EXCITER (+) + 20 G0 N-P DM6 6 CHASSIS GND T3 GEN PHASE ROTATION 1-2-3 TO CENTER TAPS FOR OPTIONAL SE GENERATOR AC-C2 A B N702 1 N702-GEN5 10 AMP PMG A AC PMG A 1 N702-PM1 1 PMG PHASE A PMG N703 2 N703-GEN6 10 AMP PMG B AC PMG B 2 N703-PM2 2 PMG PHASE B C N704 3 N704-GEN9 10 AMP PMG C AC PMG C 3 N704-PM3 3 PMG PHASE C PM GENERATOR LOW VOLTAGE AC SCHEMATIC LOW VOLTAGE AC SCHEMATIC LOAD L0 L1 L2 L3 3 OR 4 POLE OPTIONAL TRANSFORMER WIRING CIRCUIT 4160V 3300V 2400V BREAKER PT#TERBU MS B AA TR CW OIR LE PT#TERBU MS B AA TR CW OIR LE PT#TERBU MS B AA TR CW OIR LE IN ION OR IN ION OR IN ION OR 1 T1 RED 1 T1 YELLOW 1 T1 BLUE 1 T2 BLACK 1 T2 BLACK 1 T2 BLACK 2 T2 BLACK 2 T2 BLACK 2 T2 BLACK 2 T3 RED 2 T3 YELLOW 2 T3 BLUE DETAIL A EMCP 3 T0 T1 T2 T3 L-C20 CT-T1X2 F453-CT4 L- 4C3 F453-L27 39 CURRENT COMMON (In) CT 1 GROUND CT-T1X1 F448-CT1 1 F448-L18 31 CURRENT A (Ia) BAR CT-T2X2 CT 2 CT-T2X1 F450-CT2 2 F450-L32 47 CURRENT B (Ib) CT-T3X2 CT 3 CT-T3X1 F452-CT3 3 F452-L38 57 CURRENT C (Ic) EXAMPLE OF 4160V TRANSFORMER MV-PT1 2527445 MS-C1 PT1-PT6 R YLDH H1 2 X X1 2BK-WV HI P PT T1 1- -P PT T1 2 1 2 E486-MS1 2 22 2 E486-MV1 F4 E486-V1 REFV-C 136 E486-L9 13 VOLTAGE SENSING A (Va) 22 1/2 AMP BUH3 X3 OR PT1-PT3 3 E487-MS2 E487-MV2 F5 E487-V2 REF 2 E487-L8 11 VOLTAGE SENSING B (Vb) PT1-PT5 BKH4 GND GN PT1-PT4 4 20 G0- NM DS3 24 E488-MV3 1/2 A FM 6P E488-V3 REF E488-L7 3 9 VOLTAGE SENSING C (Vc) 24 1/2 AMP MV-PT2 PT2-PT5 BKH2 45274 G4 N5 ME 4-C2 200G -N MD 24 200-MV4 E486-V4 REF 4 F409-L6 7 VOLTAGE SENSING NEUTRAL (Vn) D GN PT2-PT4 E3 GND TO BUH3 X3 OR PT2-PT3 3 E487-ME1 20 YLH2 X2BK-WH PT2-PT2 2 20 PT2-PT6 RD H1 X1 VI PT2-PT1 1 E488-ME2 20 CDVR DETAIL A EXAMPLE OF 4160V TRANSFORMER MG-C3 P12 E486-MG3 C E486-MA312 12 GEN VOLTAGE SENSING A (Va) E487-MG2 B E487-MA311 11 GEN VOLTAGE SENSING B (Vb) E488-MG1 A E488-MA310 10 GEN VOLTAGE SENSING C (Vc) MA-C2 CM-T2X1 F454-CM2 1 F454-MA308 1 PHASE B CURRENT SENSING 1 DROOP CT CM-T2X2 F455-CM1 2 F455-MA309 2 PHASE B CURRENT SENSING 2 T1 T2 N - N706 AC 2-C3 N706-GEN8 F2AC F2 AC 4-C1 N706-PM4 P6 4 EXCITER (-) EXC N705 1 N705-GEN7 F1AC F1 5 N705-PM5 5 EXCITER (+) + GND200-PM6 6 CHASSIS GND T3 GEN TO CENTER TAPS PHASE ROTATION 1-2-3 F SO E R G O ENP ETI RO AN TA OL R AC-C2 A B N702 1 N702-GEN5 10 AMP PMG A AC PMG A 1 N702-PM1 1 PMG PHASE A PMG N703 2 N703-GEN6 10 AMP PMG B AC PMG B 2 N703-PM2 2 PMG PHASE B C N704 3 N704-GEN9 10 AMP PMG C AC PMG C 3 N704-PM3 3 PMG PHASE C PM GENERATOR MEDIUM VOLTAGE AC SCHEMATIC MEDIUM VOLTAGE AC SCHEMATIC EMCP 3 VOLTAGE SENSING A (Va) VOLTAGE SENSING B (Vb) VOLTAGE SENSING C (Vc) VOLTAGE SENSING NEUTRAL (Vn) CURRENT COMMON (In) CURRENT A (Ia) CURRENT B (Ib) 13 11 9 7 39 31 47 E486-V1 F4 1/2 AMP E487-VF2 E487-V2 1 2 3 4 E487-L8 F5 1/2 AMP E488-VF3 E488-V3 E488-L7 F6 1/2 AMP F409-VF4 T0 F409-V4 F409-L6 CT-T1X2 CT-T1X1 F453-CT4 L-C3 F453-L27 4 F448-CT1 1 F448-L18 F450-CT2 2 F450-L32 CT-T3X2 4 1 2 F448-L18 CT 2 DROOP CT CT-T2X2 F450-CT2 3X2 F450-L32 CT-T2X1 CT 3 CT-T CM-T2X1 CM-T2X2 F455-CM1 MA-C3 E486-VS5 E486-MA312 4160V 3300V 2400V PT# BUS BAR TERMINATIO WIRE N COLOR PT# BUS BAR TERMINATION C WIRE OLOR PT# BUS BAR TERMINATION C 1 T1 RED 1 T1 Y ELLOW 1 T1 B 1 T2 BLACK 1 T2 B LACK 1 T2 B 2 T2 BLACK 2 T2 B LACK 2 T2 B 2 T3 RED 2 T3 Y ELLOW 2 T3 B CT-T1X1 F448-CT1 4 1 2 F448-L18 F450-L32 F452-L38 39 31 47 57 13 11 9 CT 2 CT-T2X2 F450-CT2 CT-T2X1 CT-T3X2 CT 3 CT-T3X1 F452-CT3 3 EXAMPLE OF 4160V TRANSFORMER MV-PT1 2527445 MS-C1 PT1-PT6 R YLDH H1 2 X X1 2BK-WV HI P PT T1 1- -P PT T1 2 1 2 E486-MS1 2 22 2 E486-MV1 F4 E486-V1 REFV-C 136 E486-L9 22 1/2 AMP BUH3 X3 OR PT1-PT3 3 E487-MS2 E487-MV2 F5 E487-V2 REF 2 E487-L8 PT1-PT5 BKH4 GND GN PT1-PT4 4 200-MS3 24 E488-MV3 1/2 A FM 6P E488-V3 REF E488-L7 3 RDH1 X1 VI YLH2 X2BK-WH BUH3 X3 OR BKH4 GND GN PT1-PT5 E487-L8 E488-L7 CM-T2X1 PT2-PT5 PT2-PT6 MV-PT2 2527445 BKH4 GND GN BUH3 X3 OR YLH2 X2BK-WH RD H1 X1 VI PT2-PT2 PT2-PT1 DETAIL A CM-T2X2 4 5 6 1 2 N705-PM5 200-PM6 GND N702-PM1 N703-PM2 Related Electrical Service Manuals Title Form Number Troubleshooting Systems Operation / Testing and Adjusting RENR9348 RENR9968 (NOTE F) PT1-T1 MA-C33 E-C5 E-C7 LC-C1 1 F448-LC1 4 A BATT+ 15 101-LS1 52 101-MA23 5 101-E6 5 BATT+ T1 T2 F450-LC2 TO CT'S 2 6 B 202-LS2 202-MA25 202-E11 PT1-T2 PT2-T2 BATT- 16 65 40 40 BATT- TRANSFORMER WIRING 3 F452-LC3 8 C PRIMARY SECONDARY PT# LT AE NR DM II NN6 GA0 L0V CW OIR LE OR LT AE NR DM II NN GA2 L40V CW OIR LE OR LC-C2 4 1 F448-LC5 5 A SIGP NW AM L (( -+ )) 21 09 DF7 90 92 8- -L LS S4 3 22 23 DF7 90 92 8- -M MA A2 16 5 2 11 5 DF7 90 92 8- -E E1 10 9 12 51 P DW I RM TN N 1 TB-T1 RED TB-22 ORANGE F450-LC6 1 2 TT BB -- TT 22 BB LL AA CC KK T TB B- -2 24 4 BB LL KK // WW HH TT TO EMCP3 32 F452-LC7 97 CB 21 T3 SPEED POT 1 2 TB-T3 RED TB-20 ORANGE F453-LC4 MA-C34 127-9070 GENERATOR PT2-T3 PT 1 1# LT AE TTNR BBDM -- TTII N 21N4 G8 A0 LV BW BC R LOIR AOL CE WO KR NLT AE TTNR BBDM -- 22II N 42N2 G4 A0 LV BO LCW R KO AI /R N WLE O G HR E SL HO AA RD IN4 1 110 S AP DE JUE SD T 22 78 SS PP -- 21 -- LL SS 65 11 20 SS PP -- 21 -- MM AA 22 87 04 11 20 SS PP -- 21 -- LL 65 28 1 2 1 21k 3 S PP OE TE IED N T TR IOIM METER T G EXAMPLE OF 22 TT BB -- TT 32 BB RLA OC WK N TT BB -- 22 04 OBL RK A/ NW GH ET LINES 12 26 SP-3-LS7 13 SP-3-MA288 13 SP-3-L67 3 T48 R0 AV NSFORMER 380V 240V 200-LS8 200-MA31 MA-C32 200-AC2 GND PT1 PT 1# T LAE TNR BDM -TII N 1N GAL GCW ROIR ELE EO NR LT AE TNR BDM -2II N 2N GAL OCW RO AIR NLE O GR LO MA ODS DH UA LERE AGND 11 E486-LT1 11 22 E486-PT1 2 X5 12-7365 H1 E486-PT3 T1 E486-LV1 E 1 OR BR 1 TB-T2 BLACK TB-24 BLK/WHT 2 TB-T2 BLACK TB-24 BLK/WHT B 2 2 TB-T3 GREEN TB-20 ORANGE E487-LT2 24 E487-PT2 X2 H2 E487-PT4 T2 E487-LV2 240V 240V C 3 BK-WH BK TERMINAL WIRE TERMINAL WIRE PT# LANDING COLOR LANDING COLOR PT2 1 TB-T1 WHITE TB-22 ORANGE 252-7365 21 TT BB -- TT 22 BB LL AA CC KK TT BB -- 22 44 BB LL KK // WW HH TT E488-LT3 20 E488-PT6 X1 H1 E488-PT8 T3 E488-LV3 OR BR 2 TB-T3 WHITE TB-20 ORANGE DETAIL A T2 GND 200-LT4 24 E487-PT5 X2 H2 E487-PT7 BK-WH BK DETAIL A EXAMPLE OF 480V LOW VOLTAGE AC OPTIONS TRANSFORMER OW VOLTAGE AC OPTIONS 1 2 3 4 52 65 23 22 10 12 13 11 PT1-T2 TRANSFORMER WIRING PRIMARY SECONDARY 600V 240V PT# TERMINAL LANDING WIRE COLOR TERMINA LANDING L WIRE COLOR 1 TB-T1 RED TB-22 ORANGE 1 TB-T2 BLACK TB-24 BLK/WHT 2 2 TB-T2 TB-T3 BLACK RED TB-24 TB-20 BLK/WHT ORANGE 480V 240V PT# TERMINAL LANDING WIRE COLOR TERMINA LANDING L WIRE COLOR 1 TB-T1 BROWN TB-22 ORANGE 1 TB-T2 BLACK TB-24 BLK/WHT 2 TB-T2 BLACK TB-24 BLK/WHT 2 TB-T3 BROWN TB-20 ORANGE 380V 240V PT# TERMINAL LANDING WIRE COLOR TERMINA LANDING L WIRE COLOR 1 TB-T1 GREEN TB-22 ORANGE 1 TB-T2 BLACK TB-24 BLK/WHT 2 TB-T2 BLACK TB-24 BLK/WHT 2 TB-T3 GREEN TB-20 ORANGE 240V 240V PT# TERMINAL LANDING WIRE COLOR TERMINA LANDING L WIRE COLOR 1 TB-T1 WHITE TB-22 ORANGE 1 TB-T2 BLACK TB-24 BLK/WHT 2 TB-T2 BLACK TB-24 BLK/WHT 2 TB-T3 WHITE TB-20 ORANGE 1 2 3 4 F450-LC6 F452-LC7 F453-LC4 1 1 1 SP-2-MA280 SP-3-MA288 E-C7 (P#:9X1339) 40 Pin Conn E-C5 ENGINE INTERFACE HARNESS (P#:8T9834) (P#:281-2728 (C32), 263-1740 (C175)) 40 Pin Conn MA-C5 EMCP HARNESS (P#:281-2761) (P#:9X1343) 40 Pin Conn CDVR MA-C35 L-C20 (P#:1607689) W) EMCP 3.1 PM-C6 MA-C9 MA-C12 (P#:1552273) 70 Pin Conn NOTE (P#:2341856) (P#:2341857) (P#:2341858) 6 Pin Conn (P#:263-1747) (SEE 6 Pin Conn 9 Pin Conn 12 Pin Conn NOT USED (P#:263-1737) L-C29 ES-C29 MAIN HARNESS (P#:1552252) (P#:3E5179) ESTOP PB SIDE (P#:263-1737) 12 Pin Conn 12 Pin Conn PM-C1 MA-C2 MA-C3 (P#:244-9600) AN-C15 (P#:1552273) (P#:1552269) (P#:1698670) (P#:1552273) LEFT AC-C32 MA-C32 6 Pin Conn 2 Pin Conn 3 Pin Conn 6 Pin Conn L-C18 AN-C18 (P#:1338753) (P#:1607689) 70 Pin Conn 70 Pin Conn AC-C1 CM-C2 VS-C3 MA-C34 L-C32 (P#:1552264) (P#:3E3388) OPT ANNUNCIATOR #1 (P#:3E3382) (P#:3E3364) (P#:3E3370) (P#:1607689) (P#:1338753) 8 Pin Conn 8 Pin Conn AN-C16 6 Pin Conn 2 Pin Conn 3 Pin Conn 70 Pin Conn 70 Pin Conn (P#:1552273) DC TERM HARNESS 6 Pin Conn (P#:281-2760) NOT USED (P#:244-9657) CT BUS BAR L-C3 L-C36 AC-C10 SPEED-POT FO &R E NN E NMG UI C NN P CE , C AE TDC OVM RR, ( 9P P# i:

n9 W Co1 n9 n51) (PMG_ PA M, P GM _G C)_BA , C-TE (R FM 1, F2) (( PP ## :: 22 54 24 -- 79 36 55 49 )) L MV V ( (P P (S# #: : E2 2 E4 5 4 2 N- -9 7 O6 3 T5 5 E8 3 ) ) MLV V (P 4 # P:1 in5 C52 o2 n7 n2) (P 6 # P:1 in5 C52 o2 n7 n3) (P#:M 17A 4-C 052 01 ( 3P # P:

i1 n2 C79 o0 n7 n0) OSP PE TE IOD N P AO L T L OU AS DE SW HIT AH RING MODULE A I X) 2) (CAN1 & CDL) SERVICE CONN CT-C3 V-C36 3 Pin Conn (P#:3E3376) (P#:3E3382) AC-C2 AC-C3 CAN1- 120 OHM 4 Pin Conn 6 Pin Conn (PANEL LIGHTS, OPTIONAL ETHER (P#:3E3376) (P#:3E3364) TERM RESISTOR SWITCH, GND) 4 Pin Conn 2 Pin Conn (P#:1342540) PMG EXCITER (P#:244-9599) (P#:244-9598) LV CTs (P#:252-7355) MV AC-TERM (F4, F5, F6, T0) RIGHT SIDE (SEE NOTE W) (P#:252-7574) LV BUS BAR (P#:252-7356) MV (SEE NOTE X) MA-C33 (P#:1607689) 70 Pin Conn PANEL ENCLOSURE REAR SIDE (SEE NOTE W) EMCP 3.1 HARNESS CONNECTIONS X1 H1 OR BR X2 H2 K-WH BK PM-C6 (P#:2341856) 6 Pin Conn MA-C9 (P#:2341857) 9 Pin Conn MA-C12 (P#:2341858) 12 Pin Conn PM-C6 (P#:2341856) 6 Pin Conn MA-C9 (P#:2341857) 9 Pin Conn MA-C12 (P#:2341858) 12 Pin Conn TRANSFORMER WIRING 4160V PT# BUS BAR TERMINATION WIRE COLOR 1 T1 RED 1 2 T2 T2 BLACK BLACK 2 T3 RED 3300V PT# BUS BAR TERMINATION WIRE COLOR 1 T1 YELLOW 1 T2 BLACK 2 2 T2 T3 BLACK YELLOW 2400V BUS BAR WIRE PT# TERMINATION COLOR 1 1 T1 T2 BLUE BLACK 2 T2 BLACK 2 T3 BLUE 1 2 3 4 5 6 AC-C32 (P#:1338753) 70 Pin Conn MA-C32 (P#:1607689) 70 Pin Conn AC-C10 (P#:9W1951) 9 Pin Conn AC-C32 (P#:1338753) 70 Pin Conn MA-C32 (P#:1607689) 70 Pin Conn L-C18 (P#:1552264) 8 Pin Conn AN-C18 (P#:3E3388) 8 Pin Conn MA-C34 (P#:1607689) 70 Pin Conn L-C32 (P#:1338753) 70 Pin Conn MV-PT1 2527445 E487-MS2 200-MS3 1 2 3 4 PT1-PT2 VI X1 H1RD BK-WH X2 H2YL OR X3 H3BU GND GN H4BK MV-PT2 2527445 X1 H1 EXAMPLE OF 4160V TRANSFORMER 1 2 3 4 PT2-PT2 VI RD BK-WH X2 H2YL OR X3 H3BU GND GN H4BK DETAIL B PT2-PT6 PT2-PT5 E487-MT2 E488-MT3 11 11 13 12 10 22 23 65 52 3 2 1 SP-2-L62 13 12 10 SP-1-L58 AC/DC BOX (CONTROL PANEL) AC-CB2 L1-JH6 L2-JH5 50 AMP AC-CB1 CB1-1-SJ1 JWH+ AC-CR2 CR2-31-JP5 31 32 CB1-2-SJ2 JWH- TB JWH-JH3 10 AMP AC-CR2 CR2-11-JP7 CR2-12-SJ3H1 11 12 AC-CR2 CR2-21-JP6 CR2-22-SJ4H4 21 22 H2 H3 JACKET WATER TERMINAL BOX (MOUNTED ON RAIL) CR1 L1 T1 CR1 L2 T2 A1 A2 CR1 21 (JWH-) CR2-32-JH7 TBH1-JH1 H1 H4 TBH4-JH2 N726-GEN16 N727-GEN17 N728-GEN18 15 21 40 5 15 21 40 5 FOR USE WITH MEDIUM VOLTAGE LOAD SHARING OPTION (P#:

252-7446) LOAD SHARING TERMINAL STRIP MV TRANSFORMER MS-C1 MV-PT1 LOAD SHARING ML-C32 (P#:1028804) (P#:2527445) BUS BAR MODULE (P#:1338753) TO MAIN HARNESS CONNECTOR 4 Pin Conn 4 Pin Conn 70 Pin Conn MA-C33 MV-LOADSHARE-TERM MV-TB1 MV TRANSFORMER (P#:252-7435) (P#: 244-9599) (P#: 252-7356) (LOCATED IN THE ME-C2 MV-PT2 TO EMCP3 HARNESS CONNECTORVC-C36-REF AC-TERM VICINITY OF CDVR) ( 4P # P: i1 n0 C28 o8 n0 n4) (P 4# P:2 in5 2 C7 o4 n4 n5) BUS BAR FOR EMCP VOLTAGE SENSING (P#:3E3382) FUSES (P#:252-7357) L-C36 6 Pin Conn (F4,F5,F6,T0) (P#: 252-7359) (P#:

252-7355) MC-C3 TO CDVR CONNECTOR MG-C3 TO EMCP FOR FOR CDVR VOLTAGE SENSING (P#:3E3370) CURRENT SENSING(P#:1028804) CT L-C3 4 Pin Conn MA-C3 3 Pin Conn (P#: 252-7353) (P#: 252-7354) TO LOAD SHARING MODULE FOR VOLTAGE SENSING TO CDVR CONNECTOR MC-C2 DROOP FOR CURRENT SENSING(P#:3E3364) CT MA-C2 2 Pin Conn (P#:

252-7358) LOAD SHARING HARNESS CONNECTIONS FOR USE WITH LOW VOLTAGE LOAD SHARING OPTION LV-TRANS LS-TERM PT1 252-7365 (P#:244-9639) TO MAIN BAR LS-C32 HARNESS LV-TRANS LOAD SHARING (P#:1338753) CONNECTOR BUS MODULE PT2 70 Pin Conn MA-C33 252-7365 (P#:244-9644) (P#:252-7425) TO LOAD SHARE FOR VOLTAGE SENSING (P#:244-9642) FOR USE WITH BOTH LOW & MEDIUM VOLTAGE LOAD SHARING OPTIONS CONNECT TO CT-C3 FOR LC-C1 MP-C3 (MV) (P#:1552272) (P#:1028804) CT 4 Pin Conn 4 Pin Conn LOAD SHARING (P#:252-7355) MODULE LC-C2 TO EMCP3 HARNESS CONNECTOR (P#:3E3376) FOR CURRENT SENSING 4 Pin Conn L-C3 (P#:244-9643) LOAD SHARING HARNESS CONNECTIONS PG-C1 (P#:279-0877) DC TERMINAL STRIP POWER BATT 3 Pin Conn PG-C3 MODBUS2 MODBUS2 (USE FOR ATS & SWITCHGEAR) 7 Pin Conn (P#:

305-0762) DB-C1 MODBUS1 9 Pin Conn MODBUS (USE FOR EMCP) (P#: 279-0865) RJ-C1 ETHERNET RJ-45 CONN RJ-45 ETHERNET (FOR REMOTE MONITORING) POINTGUARD HARNESS CONNECTIONS POINTGUARD HARNESS CONNECTIONS

Стр. 3

C32 Generator Set with EMCP 3 Electrical System

INLET AIR TEMPERATURE SENSOR CONNECTOR A-C16 J-C7 7E6513 TERMINATION RESISTOR CONNECTORS A-C25,A-C26, A-C28 ODD INJECTOR HARNESS CONNECTOR A-C3 INJECTOR 2 1 2 J-C6 7E6513 INLET AIR PRESSURE SENSOR CONNECTOR A-C13 INJECTOR 4 1 2 AIR SHUTOFF HARNESS CONNECTOR A-C38 AUX BREAKER SMMS BREAKER J-C5 7E6513 COOLANT TEMPERATURE SENSOR CONNECTOR A-C17 OIL TEMPERATURE SENSOR CONNECTOR A-C24 ECM RELAY CONNECTOR A-C23 ECM BREAKER INJECTOR 6 1 2 J-C4 7E6513 D INJECTOR 8 1 2 ENGINE INTERFACE CONNECTOR A-C40 INJECTOR 10 1 2 J-C3 7E6513 STARTER RELAY 1 CONNECTOR A-C20 J-C2 7E6513 ATMOSPHERIC PRESSURE SENSOR CONNECTOR A-C14 INJECTOR 12 1 2 SERVICE CONNECTOR A-C35 STARTER RELAY 2 CONNECTOR A-C22 F-C2 7E6513 SECTION D-D ENLARGED VIEW INJECTOR 1 1 2 F-C3 7E6513 D INJECTOR 3 1 2 COOLANT LEVEL SENSOR CONNECTOR A-C18 STARTER MOTOR F-C4 7E6513 VIEW C-C INJECTOR 5 1 2 F-C5 7E6513 SECONDARY ENGINE SPEED/TIMING SENSOR CONNECTOR (CAMSHAFT) A-C6 TIMING CALIBRATION(TC) PROBE CONNECTOR A-C7 INJECTOR 7 1 2 A-C2 A-C1 INJECTOR 9 1 2 F-C6 7E6513 EVEN INJECTOR HARNESS CONNECTOR A-C4 ECM FUEL TEMPERATURE SENSOR CONNECTOR A-C15 F-C7 7E6513 TOP VIEW INJECTOR 11 1 2 ENGINE INTERFACE CONNECTOR A-C40 A B SERVICE CONNECTOR A-C35 FUEL PRESSURE SENSOR CONNECTOR A-C10 A-C10 3E3370 FUEL PRESSURE SENSOR 1946725 +5 VOLTS GROUND SIGNAL OR-18 YL-18 GN-18 A B C A B C COOLANT LEVEL SENSOR CONNECTOR A-C18 SPEED SENSOR CONNECTOR A-C9 FUEL TEMPERATURE SENSOR CONNECTOR A-C15 SIGNAL GROUND OIL PRESSURE SENSOR 2490098 Vs A B C A-C12 2370227 G828-A3 G829-A4 FUEL DIFFERENTIAL PRESSURE SENSOR CONNECTOR A-C11 START AID SOLENOID CONNECTOR A-C36 994-A20 PRIMARY ENGINE SPEED/TIMING SENSOR CONNECTOR (CRANKSHAFT) A-C5 A-C13 2304013 OIL TEMPERATURE SENSOR CONNECTOR A-C24 SIGNAL GROUND INLET AIR PRESSURE SENSOR 2668650 Vs A B C FUEL FILTER STARTER MOTOR FUEL FILTER OIL PRESSURE SENSOR CONNECTOR A-C12 C SIGNAL GROUND ATMOSPHERIC PRESSURE SENSOR 2490094 Vs A B C A-C14 2304013 G828-A36 R747-A14 G829-A35 OIL PRESSURE SENSOR CONNECTOR A-C12 A-C24 1552269 OIL TEMPERATURE SENSOR 1309811 1 2 SIGNAL GROUND 1 2 A-C15 1552269 PRIMARY ENGINE SPEED/TIMING SENSOR (CRANKSHAFT) FUEL TEMPERATURE SENSOR 1309811 1 2 SIGNAL GROUND 1 2 VIEW A-A FRONT VIEW VIEW B-B A B C A-C16 1552269 INLET AIR TEMPERATURE SENSOR 1309811 COOLANT TEMPERATURE SENSOR 1309811 1 2 SIGNAL GROUND 1 2 A-C17 1552269 DIAGNOSTIC CODES ALARM GROUND COOLANT LEVEL SENSOR 1656634 +8 VOLTS RD-18 GN-18 BK-18 A B C A B C A-C18 1552267 LEFT VIEW STARTER MOTOR REAR VIEW RENR9855-02 VOL 2 of 2 30 Page, (Dimensions:

39 inches x 28 inches) SMMS BREAKER 9Y0951 101-A87 RD-8 40A 101-A88 RD-8 101-A12 RD-16 101-A89 RD-12 101-A88 RD-8 150-A91 RD-12 101-A125 RD-14 118-BB1 RD-8 101-A101 RD-12 200-A19 BK-16 150-A91 RD-12 200-A97 BK-16 200-A105 BK-14 382-A42 PK-18 383-A49 GN-18 200-A19 BK-16 AUXILLARY BREAKER 6T3644 118-B1 RD-8 383-A49 GN-18 200-A97 BK-16 200-A105 BK-14 X862-A81 OR-18 X862-A82 OR-18 N757-A21 WH-18 20A 101-A101 RD-12 N757-A21 WH-18 382-A42 PK-18 X862-A81 OR-18 X862-A82 OR-18 X863-A84 BK-18 X863-A85 BK-18 ECM BREAKER 6T3644 116-A102 RD-12 X863-A84 BK-18 X863-A85 BK-18 944-A131 OR-18 944-A129 OR-18 20A 101-A89 RD-12 945-A134 BR-18 945-A132 BR-18 120-A33 RD-18 115-A90 RD-12 PK-18 GN-18 200-A128 BK-14 944-A129 OR-18 200-A107 BK-14 200-A106 BK-14 945-A132 BR-18 945-A134 BR-18 944-A131 OR-18 BK-16 RD-16 F716-A139 BK-18 F722-A144 BK-18 F715-A142 BK-18 F715-A141 BK-18 F702-A143 BK-18 OR-18 RD-18 WH-18 M757-A122 CU-19 M756-A119 GN-19 M755-A116 YL-19 G833-A77 PK-18 R774-A34 WH-18 M756-A119 GN-19 M755-A116 YL-19 118-BB1 RD-8 M757-A122 CU-19 118-B1 RD-8 A-C20 1552269 115-A90 RD-12 BK-18 BK-18 1 2 X863-A84 BK-18 X862-A81 OR-18 120-A33 RD-18 200-A106 BK-14 200-A107 BK-14 945-A134 BR-18 944-A131 OR-18 BATTERY AND DISCONNECT WIRING NOTE AD SMMS 1 1480757 B-T2 1311489 B-T3 1311489 118-B1 RD-8 F715-A141 BK-18 F715-A142 BK-18 F702-A143 BK-18 F722-A144 BK-18 NEG POS NEG POS BATT-CABLE +RD-00 304-B2 RD-8 B-T4 1311487 M757-A122 F716-A139 BK-18 G833-A77 PK-18 CU-19 BATTERY 1 BATTERY 2 CONNECT TO BATT+ TERM ON STARTER MOTOR G S R774-A34 WH-18 M756-A119 M755-A116 YL-19 GN-19 BATT-CABLE - BK-00 130-0026 BK-0000 DISCONNECT SWITCH 7N0718 MTR BAT STARTER 1 2371962 MOTOR A-T1 1311492 101-A87 RD-8 CONNECT TO BATT- TERM ON STARTER MOTOR WHEN A DISCONNECT SWITCH IS NOT USED CONNECT TO BATT- TERM ON STARTER MOTOR A-T7 1311507 200-A105 BK-14 A-C22 1552269 200-A107 BK-14 200-A106 BK-14 A-C40 8T9834 40 39 38 37 36 35 34 33 32 31 29 30 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CAN DATALINK SHIELD BATTERY- BATTERY- X863-A85 BK-18 X862-A82 OR-18 M756-A119 M757-A122 CU-19 GN-19 YL-19 CAN DATALINK+ CAN DATALINK- ALTERNATOR WIRING NOTE AD SMMS 2 1480757 1311489 BB-T2 1311489 118-BB1 RD-8 M755-A116 ALTERNATOR 5N5692 ALT + R 304-BB2 GY-8 GND 200-D3 BK-6 CONNECT TO BATT- TERM ON STARTER MOTOR G S BB-T4 1311487 354-A100 OR-18 ENGINE SHUTDOWN-2 ALT BREAKER 6T3645 109-D1 RD-6 MTR BAT STARTER 2 2371962 F722-A144 BK-18 354-A99 OR-18 THROTTLE DROOP ENGINE SHUTDOWN-1 60A 109-D2 RD-6 109-D1 RD-6 CONNECT TO BATT+ TERM ON STARTER MOTOR MOTOR F702-A143 BK-18 F715-A142 BK-18 SHUTDOWN-C DUAL STARTER OPTION G833-A77 PK-18 F716-A139 BK-18 F715-A141 BK-18 CAT DATALINK+ CAT DATALINK- DIGITAL REFERENCE START / RUN / STOP SHUTDOWN-D 116-A102 RD-12 116-A103 RD-14 116-A104 RD-14 116-A103 RD-14 116-A104 RD-14 945-A134 BR-18 944-A131 OR-18 86 30 1 5 2 4 3 A-C23 3E5519 115-A90 RD-12 CABLE-01 1346258 838-A136 RD-16 838-A137 BK-16 838-A135 CU-16 838-A136 838-A137 838-A135 CU-16 RD-16 BK-16 R774-A34 WH-18 ETHER AUTO / MAN ECM RELAY 3E5239 87a 87 85 200-A97 BK-16 354-A98 OR-16 150-A91 RD-12 354-A98 OR-16 354-A99 OR-18 354-A100 OR-18 354-A24 OR-18 354-A99 OR-18 354-A100 OR-18 116-A104 RD-14 MPU SHIELD MPU COMMON MPU SIGNAL AUX POWER+ AUX POWER+ A-C9 1552269 838-A135 116-A103 RD-14 838-A136 838-A137 CU-16 BK-16 RD-16 SPEED SENSOR 4P5820 1 2 BK-18 (-) WH-18 (+) 1 2 838-A136 RD-16 838-A137 BK-16 838-A135 CU-16 ENGINE INTERFACE CONNECTOR 120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 INJECTOR 3 LS INJECTOR 1 LS INJECTOR 5,7 HS INJECTOR 7 LS INJECTOR 9 LS INJECTOR 5 LS INJECTOR 11 LS INJECTOR 1,3 HS INJECTOR 9,11 HS SPD/TMG SHIELDS OIL TEMP ANALOG REFERENCE PRESS SNSR +5V INJECTOR 2,4 HS INJECTOR 6,8 HS DIFF FUEL PRESS FUEL TEMP STRTR SOLENOID- STRTR SOLENOID+ INJECTOR 10,12 HS ATM PRESS INTAKE AIR TEMP INJECTOR 2 LS CAM SPD/TMG- CAM SPD/TMG+ INJECTOR 12 LS FUEL PRESS LOW COOLANT LVL TDC PROBE- CRANK SPD/TMG+ INJECTOR 6 LS TEMP SNSR COMMON OIL PRESS (FILT) TDC PROBE+ CRANK SPD/TMG- INJECTOR 4 LS INJECTOR 10 LS INJECTOR 8 LS PRESS SNSR COMMON BOOST PRESSURE COOLANT TEMP T958-A5 YL-16 T957-A2 PU-16 T859-A18 WH-16 T960-A9 BU-16 T961-A10 GN-16 T959-A8 BR-16 T962-A13 WH-16 T858-A27 GY-16 T860-A46 OR-16 8-A27 GY-16 8-A47 GY-16 9-A18 WH-16 9-A41 WH-16 0-A46 OR-16 0-A53 OR-16 E963-A48 CU-18 7-A2 PU-16 G846-A1 YL-18 7-A52 PU-16 8-A5 YL-16 994-A20 GY-18 8-A50 YL-16 995-A22 BU-18 9-A8 BR-16 C967-A25 BU-18 9-A51 BR-16 C984-A72 YL-18 0-A9 BU-16 C991-A7 PK-18 0-A54 BU-16 E963-A29 WH-18 1-A10 GN-16 E963-A30 BK-18 G833-A45 PK-18 1-A55 GN-16 E963-A48 CU-18 2-A13 WH-16 E965-A15 BU-18 2-A56 WH-16 E966-A32 YL-18 F421-A23 YL-18 G828-A3 WH-18 G828-A28 WH-18 G828-A36 WH-18 G828-A65 WH-18 G828-A38 WH-18 G829-A4 GN-18 G828-A65 WH-18 G829-A31 GN-18 G829-A35 GN-18 G829-A67 GN-18 G829-A37 GN-18 T860-A53 OR-16 G833-A11 PK-18 T859-A41 WH-16 G833-A43 PK-18 G833-A69 PK-18 G833-A17 PK-18 F421-A23 YL-18 G833-A44 PK-18 G833-A45 PK-18 M707-A6 PU-18 G833-A71 PK-18 X863-A16 BK-18 X862-A80 OR-18 T858-A47 GY-16 G846-A1 YL-18 R747-A14 GY-18 G857-A40 YL-18 C967-A25 BU-18 G858-A39 WH-18 M707-A6 PU-18 R746-A26 PK-18 R747-A14 GY-18 R800-A70 OR-18 T962-A56 WH-16 T858-A27 GY-16 E965-A15 BU-18 T858-A47 GY-16 E966-A32 YL-18 T859-A18 WH-16 T859-A41 WH-16 T860-A46 OR-16 T860-A53 OR-16 T957-A52 PU-16 T957-A2 PU-16 T957-A52 PU-16 C991-A7 PK-18 1-A23 YL-18 T958-A5 YL-16 C984-A72 YL-18 3-A45 PK-18 T958-A50 YL-16 7-A40 YL-18 T959-A8 BR-16 8-A39 WH-18 T959-A51 BR-16 G857-A40 YL-18 3-A29 WH-18 T960-A9 BU-16 E963-A29 WH-18 3-A30 BK-18 T960-A54 BU-16 3-A48 CU-18 T961-A10 GN-16 5-A15 BU-18 T961-A55 GN-16 6-A32 YL-18 T962-A13 WH-16 T960-A54 BU-16 T962-A56 WH-16 G833-A17 PK-18 X862-A80 OR-18 X863-A16 BK-18 994-A20 GY-18 G858-A39 WH-18 E963-A30 BK-18 T961-A55 GN-16 T958-A50 YL-16 T959-A51 BR-16 G829-A67 GN-18 R746-A26 PK-18 995-A22 BU-18 8 8 8 8 8 8 8 8 A-C2 8 2274002 8 8 8 8 8 8 8 SYMBOL DESCRIPTION (+) BATTERY BLADE, SPADE, RING, 8 OR SCREW TERMINAL 8 (+) BATTERY SWITCHED 8 8 STARTING CIRCUIT SPLICE CIRCUIT NOT CONNECTED (-) BATTERY / SENSOR RETURN SENSOR / ACTUATOR SUPPLY E TL OE C MT AR CI HC IA NL E C SO TN RN UE CC TT UI RO EN SIGNAL PLUS TO ECM SIGNAL MINUS TO ECM INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONTROL PLUS FROM ECM CONTROL MINUS FROM ECM CONNECTOR CAT DATA LINK ATCH WIRE, CABLE COMPONENT J1939 DATA LINK H# CIRCUIT GROUPING DESIGNATION 6 6 6 6 6 8 8 8 6 6 8 8 8 6 8 8 6 8 8 6 8 8 8 A28 WH-18 A-C7 E963-A48 CU-18 A31 GN-18 1552269 E965-A15 BU-18 -A7 PK-18 TIMING CALIBRATION(TC) 1 G858-A39 WH-18 E966-A32 YL-18 PROBE CONNECTOR 2 G857-A40 YL-18 A3 WH-18 A-C11 2A 04 GG YN -- 11 88 F PU RE EL SD UI RF EF E SR WE IN TT CI HAL 155226 F9 S BK-18 1 421-A23 YL-18 2122768 BK-18 2 G833-A45 PK-18 38 WH-18 37 GN-18 26 PK-18 994-A20 GY-18 995-A22 BU-18 C967-A25 BU-18 C984-A72 YL-18 C991-A7 PK-18 36 WH-18 G828-A3 WH-18 35 GN-18 G828-A28 WH-18 14 GY-18 G828-A36 WH-18 G828-A38 WH-18 G829-A4 GN-18 G829-A31 GN-18 G829-A35 GN-18 -A1 YL-18 G829-A37 GN-18 A11 PK-18 G833-A11 PK-18 G833-A43 PK-18 G833-A69 PK-18 G833-A44 PK-18 G833-A71 PK-18 -A6 PU-18 G846-A1 YL-18 A69 PK-18 M707-A6 PU-18 R746-A26 PK-18 R747-A14 GY-18 R800-A70 OR-18 -A25 BU-18 -A44 PK-18 A22 BU-18 A43 PK-18 R800-A70 OR-18 G833-A71 PK-18 X862-A80 OR-18 X863-A16 BK-18 A70 OR-18 A71 PK-18 A72 YL-18 G833-A71 PK-18 R800-A70 OR-18 X862-A82 OR-18 X862-A81 OR-18 X862-A80 OR-18 91 RD-12 19 BK-16 X863-A84 BK-18 97 BK-16 X863-A85 BK-18 X863-A16 BK-18 105 BK-14 107 BK-14 106 BK-14 128 BK-14 49 GN-18 42 PK-18 150-A92 RD-14 944-A130 OR-18 150-A93 RD-14 150-A91 RD-12 150-A94 RD-14 150-A95 RD-14 945-A133 BR-18 150-A96 RD-14 150-A127 RD-14 A143 BK-18 200-A108 BK-14 A141 BK-18 200-A19 BK-16 200-A109 BK-14 A142 BK-18 200-A97 BK-16 200-A110 BK-14 A139 BK-18 200-A105 BK-14 200-A111 BK-14 A144 BK-18 200-A112 BK-14 200-A107 BK-14 G833-A71 PK-18 200-A106 BK-14 200-A128 BK-14 A77 PK-18 383-A49 GN-18 A21 WH-18 382-A42 PK-18 A34 WH-18 944-A130 OR-18 945-A133 BR-18 R800-A70 OR-18 F702-A143 BK-18 F715-A141 BK-18 A82 OR-18 F715-A142 BK-18 F715-A140 BK-18 A81 OR-18 A84 BK-18 F716-A139 BK-18 A85 BK-18 F722-A144 BK-18 G833-A77 PK-18 G833-A79 PK-18 G833-A71 PK-18 N757-A21 WH-18 R774-A34 WH-18 R800-A70 OR-18 -A125 RD-14 -A128 BK-14 -A129 OR-18 -A132 BR-18 M755-A117 1532707 M755-A118 1532707 M756-A120 1532707 M756-A121 1532707 M757-A124 1532707 M757-A123 1532707 A-C1 1607689 1 2 3 R800-A70 OR-18 4 +8V DIGITAL POWER G833-A79 PK-18 5 DIGITAL RETURN 6 7 944-A130 OR-18 8 CAT DATALINK+ 945-A133 BR-18 9 CAT DATALINK- N757-A21 WH-18 10 AIR SHUTOFF 11 12 13 14 15 16 17 383-A49 GN-18 18 ETHER HOLD IN + 19 382-A42 PK-18 20 ETHER HOLD IN - 21 R774-A34 WH-18 22 ETHER MAN OVERRIDE F715-A140 BK-18 23 E-STOP 24 383-A49 GN-18 25 382-A42 PK-18 26 R774-A34 WH-18 27 150-A92 RD-14 28 150-A93 RD-14 29 150-A94 RD-14 30 150-A95 RD-14 31 150-A96 RD-14 32 150-A127 RD-14 33 200-A108 BK-14 M756-A114 GN-19 34 CAN DATALINK- 200-A109 BK-14 35 200-A110 BK-14 36 200-A111 BK-14 37 200-A112 BK-14 38 944-A130 OR-18 39 A-C35 945-A133 BR-18 F716-A139 BK-18 40 START/ RUN / STOP 8T8736 F702-A143 BK-18 41 991 MM M2 440 77 70 541 55 50 --- 56 7- AAA -- -A 111 AA A1 322 11 12 295 12 28 81 4 BOR B RRD K YG C--- - LN U111 1 -- -884 4 11 199 9 A B H D E F G C J S CE OR NV NI EC CE TOR F GF RF N7 87 87 72 31 01 52 35 06 7- -- -- -A AA AA A1 71 71 24 94 03 140 9 P O WK R HBB B - - -KK K 1 1 1-- - 8 8 811 1 88 8 M M17 755 507 5-- -AA A91 121 15 3RD-C Y1U L4- -1 19 9 4 4 4 4 4 4 4 4 5 52 3 4 5 6 7 8 9 0 1 C B CA A AN T N T D E DA R AT Y TA + AL LI IN NK K +SHIELD A-C25 150-A93 RD-14 52 BATTERY+ 1698670 150-A94 RD-14 53 BATTERY+ M M M7 7 75 5 55 6 7- - -A A A1 1 11 2 27 0 3 Y G CL N U- - -1 1 1 16 9 9 99A 8- 6C 72 06 A B C A B C 1 A B C74A 3- 0CMM M 12 6877 755 565 7-- -AA A11 111 143 5 GY CNL U-- -11 199 9 MMM 777 555 765 --- AAA 111 111 543 CGY UNL --- 111 999 1 1 2 25 5 0 00 0 0 0- - - -A A A A9 9 1 15 6 0 08 9R RD D B B- - K K1 1 - -4 4 1 14 5 5 5 5 5 5 6 6 6 64 5 6 7 8 9 0 1 2 B B B BA A A AT T T TT T T TE E E ER R R RY Y Y Y+ + - 120 4 3 - A-C27 64 1330970 200-A111 BK-14 65 BATTERY- F702-A143 BK-18 66 THROTTLE 200-A112 BK-14 67 BATTERY- F722-A144 BK-18 68 DROOP 200-A110 BK-14 69 BATTERY- 150-A127 RD-14 70 KEYSWITCH 3-A48 CU-18 5-A15 BU-18 6-A32 YL-18 6 8 8 8 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 SYMBOL DESCRIPTION BLADE, SPADE, RING, OR SCREW TERMINAL SPLICE CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE COMPONENT H# CIRCUIT GROUPING DESIGNATION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 +8V DIGITAL POWER DIGITAL RETURN CAT DATALINK+ CAT DATALINK- AIR SHUTOFF ETHER HOLD IN + ETHER HOLD IN - ETHER MAN OVERRIDE E-STOP CAN DATALINK- START/ RUN / STOP CAN DATALINK SHIELD BATTERY+ CAN DATALINK+ BATTERY+ BATTERY+ BATTERY+ BATTERY+ BATTERY- BATTERY- BATTERY- THROTTLE BATTERY- DROOP BATTERY- KEYSWITCH T9 6 6 6 6 6 6 6 6 6 T T T T T T T T T T T9 T9 T9 T8 T8 X8 G8 T9 T9 G8 SIGNAL 1 GROUND 2 SPN/FMI EID CID CONDITION 16-17 E390-1 Fuel Filter Restriction Warning 16-19 E390-2 Fuel Filter Restriction Derate 16-01 E390-3 Fuel Filter Restriction Shutdown 91-08 91-08 Throttle Position signal abnormal 94-03 94-03 Fuel Pressure open/short to +batt.

94-04 94-04 Fuel Pressure short to ground 94-15 E096-1 High Fuel Pressure Warning 94-16 E096-2 High Fuel Pressure Derate 94-00 E096-3 High Fuel Pressure Shutdown 94-17 94-18 E198-1 E198-2 Low Fuel Pressure Warning Low Fuel Pressure Derate 94-01 100-03 E198-3 100-03 Low Fuel Pressure Shutdown Engine Oil Pressure open/short to +batt 100-04 100-04 Engine Oil Pressure short to ground 100-10 100-10 Engine Oil Pressure Sensor abnormal rate of change 100-17 E360-1 Low Engine Oil Pressure Warning 100-01 E360-3 Low Engine Oil Pressure Shutdown 108-03 108-04 274-03 274-04 Atmospheric Pressure open/short to +batt Atmospheric Pressure short to ground 110-03 110-03 Engine Coolant Temperature open/short to +batt 110-04 110-15 E361-1 110-04 Engine Coolant Temperature short to ground High Engine Coolant Temperature Warning 110-16 E361-2 High Engine Coolant Temperature Derate 110-00 E361-3 High Engine Coolant Temperature Shutdown 111-17 E059-1 Low Engine Coolant Level Warning 111-18 E057-2 Low Engine Coolant Level Derate 168-00 168-00 System Voltage High 168-01 168-01 System Voltage Low 168-02 168-02 System Voltage intermittent/erratic 172-03 172-03 Intake Manifold Air Temperature open/short to +batt 172-04 172-04 Intake Manifold Air Temperature short to ground 174-03 174-03 Fuel Temperature open/short to +batt 174-04 174-04 Fuel Temperature short to ground 174-15 E363-1 High Fuel Temperature Warning 174-16 E363-2 High Fuel Temperature Derate 174-00 E363-3 High Fuel Temperature Shutdown 175-03 175-03 Engine Oil Temperature open/short to +batt 175-04 175-0 E197-3 175-04 Engine Oil Temperature short to ground High Engine Oil Temperature shutdown 175-15 175-16 E197-1 E197-2 High Engine Oil Temperature Warning High Engine Oil Temperature Derate 190-08 190-08 Engine Speed abnormal 190-15 E362-1 Engine Overspeed Warning 190-00 E362-3 Engine Overspeed Shutdown 228-11 261-11 Engine Timing Calibration invalid 228-13 234-02 261-13 253-02 Engine Timing Calibration required Personality module mismatch 444-05 444-05 Start Relay open circuit 444-06 444-06 Start Relay short to ground 446-05 446-05 Air Shutoff Relay open 446-06 620-03 446-06 620-03 Air Shutoff Relay short 5 Volt Sensor DC Supply short to +batt 620-04 651-05 262-04 1-05 5 Volt Sensor DC Power Supply short to ground Cylinder #1 Injector open circuit 651-06 1-06 Cylinder #1 short 652-05 2-05 Cylinder #2 Injector open circuit 652-06 2-06 Cylinder #2 short 653-05 3-05 Cylinder #3 Injector open circuit 653-06 3-06 Cylinder #3 short 654-05 4-05 Cylinder #4 Injector open circuit 654-06 655-05 4-06 5-05 Cylinder #4 short Cylinder #5 Injector open circuit 655-06 5-06 Cylinder #5 short 656-05 6-05 Cylinder #6 Injector open circuit 656-06 657-05 657-06 658-05 658-06 659-05 659-06 660-05 6-06 7-05 7-06 8-05 8-06 9-05 9-06 10-05 Cylinder #6 short Cylinder #7 Injector open circuit Cylinder #7 short Cylinder #8 Injector open circuit Cylinder #8 short Cylinder #9 Injector open circuit Cylinder #9 short Cylinder #10 Injector open circuit 660-06 661-05 661-06 662-05 662-06 723-08 10-06 11-05 11-06 12-05 12-06 342-08 Cylinder #10 short Cylinder #11 Injector open circuit Cylinder #11 short Cylinder #12 Injector open circuit Cylinder #12 short Secondary Engine Speed signal abnormal 1111-02 268-02 Check Programmable Parameters 1785-03 1785-03 Intake Manifold Pressure Sensor voltage high 1785-04 1784-04 Intake Manifold Pressure Sensor voltage low 1-A125 RD-14 4 8 8 8 8 8 239-5794 A-C36 1 E-T6 120-E4 RD-18 S ST OA LR ET N OA II DD BK-18 2 1552269 382-A42 E-T5 1433878 BK-18 1 383-A49 ASOS2 200-E10 BK-18 TIMER3 E-T7 354-E5 OR-18 E-T8 6 N757-E9 WH-18 RELAY 1480757 E-T3 E-T4 G971-E7 RD-16 1 10 21 0- -E E1 4 R RD D- -1 16 8 E-C1 A-C39 A-C38 3E3388 3E3388 1552264 RD-16 E 1- 5C 52 2269 200-E12 BK-18 200-E8 BK-16 21 00 01 -- EE 31 BR KD -- 11 66 1 2 1 2 21 00 01 -- AA 11 92 BK-18 2 200-E12 BK-18 200-E10 BK-18 200-E3 BK-16 120-E4 RD-18 3 3 120-A33 BK-18 1 N757-E13 WH-18 354-E5 OR-18 3 N5 74 5- 7E -5 E6OR W- H1 -8 18 54 4 5 3 N5 74 5- 7A -2 A4 21 119-E11 G971-E7 RD-16 6 6 BREAKER G971-E7 RD-16 7 7 6T3642 NN 77 55 77 -- EE 19 3WH W- H1 -8 18 200-E8 BK-16 8 8 10A 101-E1 RD-16 E-T1 E-T2 N757-E6 WH-18 A-C38 1552264 R 1H 4 3A 3S 8O 7S 8 G 1- 5C 52 2269 G-T2 6 7 8 NOTE AE BK-18 2 200-G5 BK-16 8T8730 BK-18 1 G971-G3 RD-16 200-G5 BK-16 200-G4 BK-16 200-G6 BK-16 G-T1 L 1H 4 3A 3S 8O 7S 8 G 1- 5C 51 2269 G971-G2 RD-16 G971-G7 RD-8 1T 68730 BK-18 2 200-G5 BK-16 G971-G3 RD-16 BK-18 1 G971-G2 RD-16 AIR SHUTOFF OPTION BK-18 1 BK-18 2 BB-T3

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