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ENGINE OPERATION and MAINTENANCE MANUAL XP950HACAT VHP750WCAT XHP650WCAT XP1060HACAT XHP750WCAT SHP825WCAT MHP825WCAT Code: Code: B Code : C This manual contains important safety information. Do not destroy this manual. This manual must be available to the personnel who operate and maintain this machine. Portable Power P.O. Box 868 501 Sanford Ave Mocksville, N.C. 27028 www.portablepower.irco.com Manual 22326755 US (11/03)

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C-9 Engine

SEBU7502-05 April 2002 Operation and Maintenance Manual C-9 Engine CLJ1-Up (Engine)

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C-9 Engine

i01658146 Important Safety Information Most accidents that involve product operation, maintenance and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills and tools to perform these functions properly. Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result in injury or death.

Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and understood the operation, lubrication, maintenance and repair information. Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as “DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below. The meaning of this safety alert symbol is as follows: Attention! Become Alert! Your Safety is Involved.

The message that appears under the warning explains the hazard and can be either written or pictorially presented. Operations that may cause product damage are identified by “NOTICE” labels on the product and in this publication. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this publication and on the product are, therefore, not all inclusive. If a tool, procedure, work method or operating technique that is not specifically recommended by Caterpillar is used, you must satisfy yourself that it is safe for you and for others.

You should also ensure that the product will not be damaged or be made unsafe by the operation, lubrication, maintenance or repair procedures that you choose. The information, specifications, and illustrations in this publication are on the basis of information that was available at the time that the publication was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete and most current information before you start any job. Caterpillar dealers have the most current information available.

When replacement parts are required for this product Caterpillar recommends using Caterpil- lar replacement parts or parts with equivalent specifications including, but not limited to, phys- ical dimensions, type, strength and material. Failure to heed this warning can lead to prema- ture failures, product damage, personal injury or death.

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C-9 Engine

3 Table of Contents Table of Contents Cooling System Specifications ............................. 59 Foreword ................................................................. 4 Refill Capacities .................................................... 71 Safety Section Maintenance Interval Schedule ............................ 72 Warranty Section Safety Signs and Labels ......................................... 6 Warranty Information .......................................... 111 General Hazard Information ................................... 7 Reference Information Section Burn Prevention ....................................................

10 Engine Ratings ................................................... 112 Fire Prevention and Explosion Prevention ............ 10 Customer Service ............................................... 114 Crushing Prevention and Cutting Prevention ........ 12 Mounting and Dismounting ................................... 13 Reference Materials ............................................ 116 Before Starting Engine .......................................... 13 Index Section Engine Starting ..................................................... 13 Index ................................................................... 120 Engine Stopping ...................................................

14 Electrical System .................................................. 14 Engine Electronics ................................................ 15 Product Information Section General Information .............................................. 17 Model Views ......................................................... 18 Product Identification Information ........................ 21 Operation Section Engine Lifting and Storage ................................... 25 Gauges and Indicators .......................................... 26 Engine Features and Controls .............................. 30 Engine Diagnostics ...............................................

34 Engine Starting ..................................................... 39 Engine Operation .................................................. 45 Engine Stopping ................................................... 46 Cold Weather Operation ....................................... 48 Maintenance Section Lubricant Specifications ........................................ 50 Fuel Specifications ................................................ 57

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