CAB AND FRAME 2-1 FRAME AND CAB SECTION 2 CAB AND FRAME Caution: At assembly and installation, install parts properly with the specified tightening torque values. Contents GENERAL DESCRIPTION ..................................... 2-2 BUMPER................................................................. 2-2 Front Bumper (Except NPS Rigid Axle Model).... 2-2 Front Bumper (NPS Rigid Axle Model)................ 2-3 GLASS .................................................................... 2-5 Front Window Glass ............................................ 2-5 Backlight Glass (Single Cab Model).................. 2-10 Backlight Glass (Crew Cab Model)....................
2-12 FRONT GRILLE.................................................... 2-14 STEP..................................................................... 2-15 Front Step (Except NPS Front Rigid Suspension Model)................................................................ 2-15 Rear Step (Crew Cab Model) ............................ 2-19 INSTRUMENT PANEL.......................................... 2-21 Instrument Panel Assembly............................... 2-21 Instrument Reinforcement Assembly................. 2-25 DOOR ................................................................... 2-27 Front Door Assembly.........................................
2-27 Rear Door Assembly ......................................... 2-30 Front Door Trim Pad.......................................... 2-32 Rear Door Trim Pad .......................................... 2-35 Door Window Glass, Regulator and Glass Run .... 2-37 Rear Window Glass and Regulator ................... 2-40 Door Lock Assembly.......................................... 2-43 Door Outside Handle and Door Lock Cylinder ...... 2-45 Rear Door Lock Mechanism.............................. 2-47 Rear Door Outside Door Release Handle ......... 2-48 Keyless Entry Control Unit................................. 2-49 SEAT.....................................................................
2-50 Driver Side (Except LHD Wide Cab Model)....... 2-50 Driver Side (LHD Wide Cab Model)................... 2-52 Center and Passenger Side .............................. 2-54 Rear Seat (NKR) ............................................... 2-56 INTERIOR TRIM ................................................... 2-59 Front Pillar Trim Cover ...................................... 2-59 Header Shelf...................................................... 2-60 Head Lining (Single Cab Model)........................ 2-61 Head Lining (B Pack Model).............................. 2-62 Head Lining (Crew Cab Model) .........................
2-63 Roof Ventilator................................................... 2-64 SEAT BELT........................................................... 2-65 Tongue Side Seat Belt (Single Cab Model)....... 2-65 Tongue Side Seat Belt (Crew Cab Model) ........ 2-67 Front Center and Driver’s Side Seat Belt Buckle ...... 2-68 Front Center Seat Belt and Assistant’s side Seat Belt Buckle................................................................ 2-70 Rear Seat Belt (Crew Cab Model).....................
2-72 Rear Seat Belt Buckle and Rear Center Seat Belt/ Buckle (Narrow Cab Model)...............................2-74 Rear Seat Belt Buckle and Rear Center Seat Belt/ Buckle (Wide Cab Model) ..................................2-76 CAB MOUNTING...................................................2-78 Front Mounting...................................................2-78 Rear Mounting (Model with Rubber Bushing except Wide Cab Model) ...............................................2-81 Rear Mounting (Wide Cab Model) .....................2-82 Rear Mounting (Model without Rubber Bushing) ...2-83 Cab Stay ............................................................2-84 Cab Lock Assembly ...........................................2-86 Removal and Installation of Cab Assembly .......2-89 BODY PANEL SEALING (SINGLE CAB MODEL) ....2-91 BODY PANEL SEALING (CREW CAB MODEL) ....2-101 MELTING SHEET STICKING POSITIONS.........2-112 SILENCER MAT SETTING POSITIONS.............2-113 BODY PANEL SECTIONAL SHAPES (SINGLE CAB MODEL)...............................................................2-114 BODY PANEL SECTIONAL SHAPES (CREW CAB MODEL)...............................................................2-120 BODY PANEL ASSEMBLY .................................2-124 Specifications...................................................2-124