Maintenance Maintenance Schedule The operation, maintenance, and care of the Volvo Penta engine and power package as outlined in this manual are the owner’s responsibility. The owner must keep records of all maintenance services performed. This record of proper maintenance may be required to determine warranty coverage on certain repairs and should be transferred to each subsequent owner. If you are not sure of the proper maintenance procedures, contact the Volvo Penta Consumer Affairs Department at the address provided in the front of this manual.
In addition to the maintenance routines outlined on these pages, we recommend that you return your Volvo Penta product to your authorized Volvo Penta dealer for a 20-hour check . For additional information, see First Service Inspection (Dealer 20-Hour Check) on page 63. WARNING! To prevent fire or explosion, Volvo Penta ignition components meet U.S. Coast Guard re- quirements for external ignition proof parts. Do not substitute automotive or other non-approved parts. 7743722 - Downloaded from www.volvopenta.com 13/05/2008 20:17:06 1. Always be constantly aware of the fuel system; if you smell any fuel or notice any leaks, shut off the engine immediately.
Thoroughly investigate the situation and make any necessary repairs before restarting the engine. 2. Depending on water conditions. For additional information, see Replacing Sacrificial Anodes on page 94. 3. Check at 50-hour intervals; replace as necessary or once every two years, whichever comes first. 4. Check for smooth operation.
64 VPA 7743722 English 10-2004 Function Adjust Check Lubricate Fill Replace Tighten Once per day Cooling system (leakage) • Emergency stop switch, clip, and lanyard • Fuel system (leakage)1 • Oil, engine crankcase • • Oil, drive unit • • Safety equipment • Shift system (operation) • Steering reservoir (fluid) • • Steering system cable (operation) • Once every two weeks Anodes, sacrificial2 • Monthly Battery and connections (water level) • Emergency stop switch, clip, and lanyard • Exhaust system hoses/clamps (leakage) • • Every 50 operating hours Battery and connections (water level) • • Belts:
alternator and power steering • • Pump (4.3GL and 5.0GL) • • Exhaust system hoses/clamps (leakage) • • Fasteners (screws, nuts, etc.) • • Flame arrestor (mounting) • • Fuel system (leakage) • Impeller, water pump3 • Power steering (operation/fluid) • • Power trim/tilt (operation/fluid) • • Propeller and shaft • • Remote control shift cable (damage)4 •