TOOLS AND EQUIPMENT FOR ASSEMBLY The following equipment is recommended for field assembly of the Model 930E Komatsu truck. 1. Trailer (40 ft. x 8 ft.) for tool and equipment stor- age. Should have a lockable door. 11. Set of standard master mechanics hand tools. Thread taps and dies of both inch and metric sizes. Metric sockets and open end wrenches from thread sizes 6mm to 36mm. Inch sockets and open end wrenches up to 1 3/4 in. thread sizes. Torque wrenches of 250 ft.lbs. with 18:1 multi- plier. Torque wrenches of 600 ft.lbs. with 4:1 multiplier. Hydrotorque of 1 1/2 in. drive with capability of 4100 ft. lbs. or greater. Box wrench 1 3/8 in. (Snap-On P/N X440B) with extension of 12 in.
to tighten operators cab ROPS capscrews. Sockets: 2 1/4 in. (Snap-On P/N J15036) and 2 5/ 8 in. (Snap-On P/N J15042) to tighten front sus- pension hardware. 2. Cranes a. Two, 50 ton cranes to remove chassis from freight trailer and place on cribbing. These cranes can also handle the lifting of the com- pleted body on to the chassis upon completion of the assembly. b. One 120-150 ton crane. For the turning of the body on completion of underside body weld- ing, both a 50 ton and preferably, a 120-150 ton crane is required. 3. Fork Lift: One 15,000 lb. capacity, with high lift capability. 4. Welding machines (2), portable, 300 amp. & Oxy- Acetylene cutting set. 5.
Portable air compressor with 125 cfm and 100 psi (690 kPa) capacity. Two, 50 ft. x 3/4 in. air hoses. 6. Metal stands or cribbing. Sufficient amount of wood cribbing of sizes from 4 ft. x 12 in. x 12 in. and 4 ft. x 6 in. x 6 in. (railway cross ties) 12. Heavy duty 3/4 in. & 1 in. square drive impact wrench sets. 13. Impact Sockets for 3/4 in. & 1 in. square drive tools. 7. Tire handler - Wiggins/Iowa Mold Tooling. 14. Special tools (see list, following pages) 8. Miscellaneous air tools 15. Two, hydraulic or pneumatic porta-power jacks, (5 ton and 10 ton) 10. Chains, lifting cables, slings: two, 4 point slings of 10 ft. length two, 4 point slings of 6 ft.
length two, 4 ft., two 6 ft two 10 ft. nylon straps Four lengths of 1 in. x 50 ft. of rope 9. Ladders - 12 ft., 8 ft., & 6 ft. 16. Hooks and shackles 17. Miscellaneous: i.e. grinders, rags. 18. Spreader bars for cabs and decks. 19. Two ratchet hoists of 3 ton capacity. 20. Pry bars 21. 10 gal. Varsol, or equal solvent. 22. Paint remover, 5 gal. 23. Grease, rust preventive Page1-2 930E FIELD ASSEMBLY MANUAL FAM0107 Safety Rules, Tools, & Equipment