Toyota Forklift Service Manual (EN)

FOREWORD This manual covers the service procedures of the TOYOTA FORKLIFT 5FGC/5FDC18-30 Series. Please use this manual for providing quick, correct servicing of the corresponding forklift models. This manual deals with the above models as of August 1986. Please understand that disagreement can take place between the descriptions in the manual and actual vehicles due to change in design and specifications. Any change or modifications thereafter will be informed by Toyota Industrial Vehicles' Parts & Service News. For the service procedures of the mounted engine, read the repair manuals listed below as reference together with this manual.

(Reference) Repair manuals related to this manual are as follows: TO YO TA INDUSTRIAL VEHICLE 4 Y ENGINE REPAIR MANUAL (No. CE602) TOY0 TA INDUSTRIAL VEHICLE 2J ENGINE REPAIR MANUAL (No. CE603) TOYOTA MOTOR CORPORATION

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Section Index

SECTION INDEX GENERAL - - - TORQUE CONVERTER PROPELLER SHAFT DIFFERENTIAL FRONT AXLE REAR AXLE I STEERING BRAKE BODY y 0 ' MAST CYLINDER OIL PUMP OIL CONTROL VALVE APPENDIX

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General

GENERAL .......................... VEHICLE EXTERIOR VIEWS Page 0 - 2 VEHICLE MODELS ................................... ABBREVIATIONS & TIPS ON OPERATION .......... STANDARD BOLT & NUT TIGHTENING TORQUE ... PRECOAT BOLTS ..................................... HIGH PRESSURE HOSE FllTlNG TIGHTENING TORQUE ............................. .................................... FRAME NUMBER SAFE LOAD BY WIRE ROPE ............................. SUSPENSION ANGLE WIRE ROPE SUSPENSION ANGLE LIST ............. CAPACITY AND TYPES OF SPECIFIED LUBRICANTS .......................... ........................................ LUBRICATION ...................

PERIODIC MAINTENANCE TABLE PERIODIC REPLACEMENT PARTS & ...................................... LUBRICANTS

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General

VEHICLE MODELS I 1 Model Mounted I 1 Power Ser~es Payload I I I I I englne Eng~ne type transmlsslon I Remarks serles , I I 2ton I 1 7 5 i o n 5FGC18 I I I 4Y Gasollne 1 Torque converter as standard I 1 I PS equ'pped 2.0 ton 42: g::;ine i Torque converter I i I 2 2 5 t o n I I 5FGC23 4 Y Gasollne I Torque converter I 1 1 1 I I 42: E::ine Torque converter I 5FGC25 5FDC25 I t ' Gasolne Torque converter I Diesel i GasOilne Torque converter 3 ton serles 2 7 5 ton I 5FGC28 1 4 Y

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