Start-up Report – Warranty . . . . . . . . . . . . . . . 2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Environment and safety . . . . . . . . . . . . . . . . . . 5 Environmental responsibility . . . . . . . . . . . . . 5 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Warnings and advisories . . . . . . . . . . . . . . . . . 6 Certification . . . . . . . . . . . . . . . . . . . . . . . . . 11 Scania engines engine warranty for industrial engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Emission control systems warranty. . . . . . . .
12 Emission control system warranty statement 12 California emission control warranty statement 16 Your warranty rights and obligations . . . . . . 16 Manufacturer's warranty coverage . . . . . . . . 16 Owner's warranty responsibilities . . . . . . . . . 16 SCR catalytic converter . . . . . . . . . . . . . . . . . 17 Engine data plate . . . . . . . . . . . . . . . . . . . . . . . 19 Component identification . . . . . . . . . . . . . . . . 20 SCR system. . . . . . . . . . . . . . . . . . . . . . . . . . 21 Starting and running . . . . . . . . . . . . . . . . . . . . 23 Checks before running . . . . . . . . . . . . . . . . . 23 Reductant pump . . . . . . . . . . . . . . . . . . . . . .
24 Starting the engine . . . . . . . . . . . . . . . . . . . . 25 Running. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Engine shutdown. . . . . . . . . . . . . . . . . . . . . . 30 Checks after running . . . . . . . . . . . . . . . . . . . 31 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Engines with few hours of operation . . . . . . 33 Cleaning the engine. . . . . . . . . . . . . . . . . . . . 33 Maintenance intervals . . . . . . . . . . . . . . . . . . 34 Lubrication system . . . . . . . . . . . . . . . . . . . . . 35 Oil grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Oil analysis . . . . . . . . . . . . . . . . . . . . . . . . . .
36 Checking oil level . . . . . . . . . . . . . . . . . . . . . 36 Changing the oil . . . . . . . . . . . . . . . . . . . . . . 37 Labels for top-up engine oil grade . . . . . . . . 38 Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Cleaning the centrifugal oil cleaner . . . . . . . 39 Operational testing . . . . . . . . . . . . . . . . . . . . 44 Renewing the oil filter. . . . . . . . . . . . . . . . . . 45 Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . 46 Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Checking coolant level . . . . . . . . . . . . . . . . . 49 Checking antifreeze and corrosion inhibitor.
49 Antifreeze and corrosion inhibitor . . . . . . . . 50 Changing coolant . . . . . . . . . . . . . . . . . . . . . 51 Cleaning the cooling system . . . . . . . . . . . . . 52 Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Reading the vacuum indicator. . . . . . . . . . . . 54 Renewing the filter element . . . . . . . . . . . . . 54 Renewing the safety cartridge. . . . . . . . . . . . 55 Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Checking fuel level . . . . . . . . . . . . . . . . . . . .56 Renewing the fuel filter using a bleeding tool57 Bleeding the fuel system using a bleeding tool . 62 Miscellaneous . . . . . . . . . . . . . . . . . . .
. . . . . . .63 Checking the drive belt . . . . . . . . . . . . . . . . .63 Checking for leaks . . . . . . . . . . . . . . . . . . . . .64 Checking and adjusting the valve clearance .65 Renewing the reductant filter. . . . . . . . . . . . .68 Cleaning the reductant tank filler filter . . . . .70 Cleaning the reductant tank ventilation filter.70 Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Composition of the fuel . . . . . . . . . . . . . . . . .71 Sulphur content of fuel. . . . . . . . . . . . . . . . . .71 Temperature dependency of the fuel . . . . . . .73 Biodiesel (FAME) . . . . . . . . . . . . . . . . . . . . .73 Use of fuel oil in stand-by generator sets. .
. .73 Reductant for SCR . . . . . . . . . . . . . . . . . . . . . .74 Responsibility and quality requirements . . . .74 Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Preparing the engine for storage . . . . . . . . . . .75 Handling the engine . . . . . . . . . . . . . . . . . . . .75 Preservative coolant . . . . . . . . . . . . . . . . . . . .75 Preservative fuel. . . . . . . . . . . . . . . . . . . . . . .75 Preservative oil. . . . . . . . . . . . . . . . . . . . . . . .76 Preparations for storage . . . . . . . . . . . . . . . . .76 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . .78 General data . . . . . . . . . . . . . . . . . . . . . . . . .
.78 Lubrication system. . . . . . . . . . . . . . . . . . . . .78 Injection system . . . . . . . . . . . . . . . . . . . . . . .79 Cooling system. . . . . . . . . . . . . . . . . . . . . . . .79 Intake system . . . . . . . . . . . . . . . . . . . . . . . . .79 Electrical system . . . . . . . . . . . . . . . . . . . . . .79 Scania Assistance . . . . . . . . . . . . . . . . . . . . . . .80 OPM 300 en-GB 3 © Scania CV AB 2015, Sweden