Scania Industrial Engine Manual (EN)

Important information Serious risk of injury When working on the engine, for example when adjusting drive belts and the clutch, or when changing the oil, it is important not to start the engine. The engine could be damaged, but more importantly there is a serious risk of injury. For this reason, always secure the starting device or disconnect a battery cable before working on the engine. This is especially important if the engine has a remote starter or automatic starting. WARNING! This warning symbol and text can be found next to those maintenance items where it is particularly impor- tant to bear in mind the risk of injury.

Operator's manual DC16 XPI Industrial engine en-GB 2 428 293 Issue 4.0 IMPORTANT! The owner is responsible for making sure that maintenance is carried out on time and in accordance with the instructions. The owner must entrust the maintenance, renewal and repair of emission-related components and systems to a qualified workshop or person.

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Start-up Report – Warranty

Start-up Report – Warranty The warranty starts when the start-up report has been filled in and sent to Scania. The normal warranty pe- riod is 1 year, but other conditions can apply. Fill in the particulars in the start-up report below as well. This can make things easier if you need to contact a workshop, for example. Engine serial number Date of entry into service User's name and address Signature Engine type Variant Engine type and variant are indicated on the engine data plate. OPM 300 en-GB 2 © Scania CV AB 2015, Sweden

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Start-up Report – Warranty

Start-up Report – Warranty . . . . . . . . . . . . . . . 2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Environment and safety . . . . . . . . . . . . . . . . . . 5 Environmental responsibility . . . . . . . . . . . . . 5 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Warnings and advisories . . . . . . . . . . . . . . . . . 6 Certification . . . . . . . . . . . . . . . . . . . . . . . . . 11 Scania engines engine warranty for industrial engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Emission control systems warranty. . . . . . . .

12 Emission control system warranty statement 12 California emission control warranty statement 16 Your warranty rights and obligations . . . . . . 16 Manufacturer's warranty coverage . . . . . . . . 16 Owner's warranty responsibilities . . . . . . . . . 16 SCR catalytic converter . . . . . . . . . . . . . . . . . 17 Engine data plate . . . . . . . . . . . . . . . . . . . . . . . 19 Component identification . . . . . . . . . . . . . . . . 20 SCR system. . . . . . . . . . . . . . . . . . . . . . . . . . 21 Starting and running . . . . . . . . . . . . . . . . . . . . 23 Checks before running . . . . . . . . . . . . . . . . . 23 Reductant pump . . . . . . . . . . . . . . . . . . . . . .

24 Starting the engine . . . . . . . . . . . . . . . . . . . . 25 Running. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Engine shutdown. . . . . . . . . . . . . . . . . . . . . . 30 Checks after running . . . . . . . . . . . . . . . . . . . 31 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Engines with few hours of operation . . . . . . 33 Cleaning the engine. . . . . . . . . . . . . . . . . . . . 33 Maintenance intervals . . . . . . . . . . . . . . . . . . 34 Lubrication system . . . . . . . . . . . . . . . . . . . . . 35 Oil grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Oil analysis . . . . . . . . . . . . . . . . . . . . . . . . . .

36 Checking oil level . . . . . . . . . . . . . . . . . . . . . 36 Changing the oil . . . . . . . . . . . . . . . . . . . . . . 37 Labels for top-up engine oil grade . . . . . . . . 38 Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Cleaning the centrifugal oil cleaner . . . . . . . 39 Operational testing . . . . . . . . . . . . . . . . . . . . 44 Renewing the oil filter. . . . . . . . . . . . . . . . . . 45 Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . 46 Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Checking coolant level . . . . . . . . . . . . . . . . . 49 Checking antifreeze and corrosion inhibitor.

49 Antifreeze and corrosion inhibitor . . . . . . . . 50 Changing coolant . . . . . . . . . . . . . . . . . . . . . 51 Cleaning the cooling system . . . . . . . . . . . . . 52 Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Reading the vacuum indicator. . . . . . . . . . . . 54 Renewing the filter element . . . . . . . . . . . . . 54 Renewing the safety cartridge. . . . . . . . . . . . 55 Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Checking fuel level . . . . . . . . . . . . . . . . . . . .56 Renewing the fuel filter using a bleeding tool57 Bleeding the fuel system using a bleeding tool . 62 Miscellaneous . . . . . . . . . . . . . . . . . . .

. . . . . . .63 Checking the drive belt . . . . . . . . . . . . . . . . .63 Checking for leaks . . . . . . . . . . . . . . . . . . . . .64 Checking and adjusting the valve clearance .65 Renewing the reductant filter. . . . . . . . . . . . .68 Cleaning the reductant tank filler filter . . . . .70 Cleaning the reductant tank ventilation filter.70 Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Composition of the fuel . . . . . . . . . . . . . . . . .71 Sulphur content of fuel. . . . . . . . . . . . . . . . . .71 Temperature dependency of the fuel . . . . . . .73 Biodiesel (FAME) . . . . . . . . . . . . . . . . . . . . .73 Use of fuel oil in stand-by generator sets. .

. .73 Reductant for SCR . . . . . . . . . . . . . . . . . . . . . .74 Responsibility and quality requirements . . . .74 Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Preparing the engine for storage . . . . . . . . . . .75 Handling the engine . . . . . . . . . . . . . . . . . . . .75 Preservative coolant . . . . . . . . . . . . . . . . . . . .75 Preservative fuel. . . . . . . . . . . . . . . . . . . . . . .75 Preservative oil. . . . . . . . . . . . . . . . . . . . . . . .76 Preparations for storage . . . . . . . . . . . . . . . . .76 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . .78 General data . . . . . . . . . . . . . . . . . . . . . . . . .

.78 Lubrication system. . . . . . . . . . . . . . . . . . . . .78 Injection system . . . . . . . . . . . . . . . . . . . . . . .79 Cooling system. . . . . . . . . . . . . . . . . . . . . . . .79 Intake system . . . . . . . . . . . . . . . . . . . . . . . . .79 Electrical system . . . . . . . . . . . . . . . . . . . . . .79 Scania Assistance . . . . . . . . . . . . . . . . . . . . . . .80 OPM 300 en-GB 3 © Scania CV AB 2015, Sweden

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Introduction

Introduction Introduction This Operator's manual describes the operation and maintenance of Scania industrial engines. The engines are direct-injection, liquid-cooled, four-stroke, turbocharged diesel engines. Certain engines are also equipped with an SCR system for emission control. The engines are available with different output and engine speed settings. Engine power for the engine ordered is indicated on a plate located on the engine control unit. Note: Only standard components are described in the operator's manual. Information about special equipment is contained in instructions from the various manufacturers.

To ensure the maximum performance and the longest service life for the engine remember the following: Read through the Operator's manual before starting to use the engine. Even regular users of Scania engines will get new information from the Operator's manual. Always follow the maintenance instructions. Read the section on safety carefully. Get to know your engine so that you know what it can do and how it works. Always contact a workshop with qualified personnel for maintenance and repair. The information in this manual was correct at the time of going to press. Scania reserves the right to make alterations without prior notice. OPM 300 en-GB 4 © Scania CV AB 2015, Sweden

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