Scania Maintenance Manual (EN)

E2011

00:23-02 Issue 7.0 en-GB Maintenance instructions DC09 industrial engine with XPI E2011 336 504 © Scania CV AB 2016, Sweden

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E2011

E2011 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Cleaning the engine. . . . . . . . . . . . . . . . . . . . . 4 Engines with few hours of operation . . . . . . . 5 Maintenance interval. . . . . . . . . . . . . . . . . . . . 6 Lubrication system . . . . . . . . . . . . . . . . . . . . . . 7 Oil grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Oil analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Checking the oil level . . . . . . . . . . . . . . . . . . . 8 Changing the oil . . . . . . . . . . . . . . . . . . . . . . . 9 Labels for top-up engine oil grade . . . . .

. . . 11 Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Cleaning the centrifugal oil cleaner . . . . . . . 12 Operational testing . . . . . . . . . . . . . . . . . . . . 16 Renewing the oil filter. . . . . . . . . . . . . . . . . . 17 Air cleaners . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Reading the air cleaner vacuum indicator. . . 18 Renewing the air cleaner filter element . . . . 18 Renewing the air cleaner safety cartridge. . . 19 Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . 20 Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Checking the coolant level . . . . . . . . . . . . . .

24 Checking coolant antifreeze and corrosion pro- tection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Changing the coolant and cleaning the cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Cleanliness requirements. . . . . . . . . . . . . . . . . 35 Checking the fuel level . . . . . . . . . . . . . . . . . 36 Renewing the fuel filter with draining nipple 37 Renewing the fuel filter using a suction tool 40 Bleeding the fuel system using a suction tool44 Bleeding the fuel system using a hand pump 44 Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

45 Checking the drive belt . . . . . . . . . . . . . . . . . 45 Checking for leaks . . . . . . . . . . . . . . . . . . . . 46 Checking and adjusting the valve clearance . 47 Renewing the reductant filter . . . . . . . . . . . . 50 Cleaning the reductant tank filler filter. . . . . 52 Cleaning the reductant tank ventilation filter 52 00:23-02 en-GB 2 © Scania CV AB 2016, Sweden

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Maintenance

Maintenance Maintenance IMPORTANT! The maintenance programme covers a number of points that are divided into the following sec- tions: On delivery a Scania engine is optimised for its application. However, regular maintenance is necessary to: Lubrication system Cooling system Air cleaners Fuel system Other prevent unplanned stops extend the service life of the engine maximise the long-term emission perfor- mance of the engine give the best possible operating economy. WARNING! Block the starting device when working on the engine. If the engine starts unexpectedly, there is a serious risk of injury. There is always a risk of sustaining burns when an engine is hot.

Particularly hot parts are turbo- chargers, oil sumps, hot coolant and oil in pipes and hoses. The maintenance programme includes the fol- lowing: S maintenance: Minimum basic maintenance. M maintenance: More extensive mainte- nance. L maintenance: Includes nearly all mainte- nance items. XL maintenance: Includes all maintenance items. During a period, the sequence is S-M-S-L-S-M- S-L-S-M-S-XL. XL M L M L M S S S S S S 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 313 153 00:23-02 en-GB 3 © Scania CV AB 2016, Sweden

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Cleaning the engine

Maintenance Cleaning the engine WARNING! Beware of hot water! Use suitable protective equipment. Environment The washing water must be disposed of in com- pliance with the relevant national and interna- tional regulations. The engine must be cleaned before starting work. Clean the engine with hot water. Also use a de- greasing agent, if necessary. Avoid spraying water on the engine control unit, see illustration. 314 905 Clean within the marked area. 00:23-02 en-GB 4 © Scania CV AB 2016, Sweden

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