MAY 2003 THROTTLE CABLE REPLACEMENT Replace the open side throttle cable first, then the close side throttle cable. OPEN SIDE THROTTLE CABLE THROTTLE BODY BRACKET OPEN SIDE: 9 mm (0.354 in) 1. Loosen the open side throttle cable lock nuts. THROTTLE CAM 2. Remove the open side throttle cable from the throttle body cable bracket and then from the throttle cam. 3. Remove the open side throttle cable from the shift link bracket and the throttle arm. LOCK NUTS 4. Install the open side throttle cable to the throttle cam and the throttle body bracket. CLOSE SIDE THROTTLE CABLE CLOSE SIDE: 9 mm (0.354 in) 5. Set the open side throttle cable length to 9 mm (0.534 in). 6.
Install the open side throttle cable to the throttle arm and the shift link bracket. OPEN SIDE THROTTLE CABLE SHIFT LINK BRACKET CLOSE SIDE THROTTLE CABLE 7. Measure the throttle cable length from the end of the threaded part to the adjusting nut end as shown. NUTS OPEN SIDE: 14 mm (0.55 in) CLOSE SIDE: 19 mm (0.75 in) 8. Tighten the lock nut. THROTTLE ARM 9. Perform the same procedure for the replacing the closed side throttle cable. 10. Route and install the cables in the silencer case. 11. Move the remote control lever to the full throttle position. NEUTRAL FULL THROTTLE 12. Inspect the throttle arm to see if it is in contact with the full throttle stop.
FULL THROTTLE STOP THROTTLE ARM Page 16 of 2 0 C TING in) RM LOCK N L OCK N