DEUTZ engines User notes z When removing and installing components, no materials which can leave behind particles or fi- bres (cardboard, wood, cloths) may be used. operating materials among other things. The re- newed parts / operating materials must be stored, transported and disposed of according to regula- tions. The owner himself is responsible for this. z Removed parts may only be rubbed down with clean, lint-free cloths. No dirt particles may be rubbed into the components. Disposal includes recycling and the scrapping of parts / operating materials, although recycling has priority. z Openings on the components and on the engine must be closed immediately with suitable stop- pers/caps.
Details of disposal and their monitoring are gov- erned by regional, national and international laws and directives which the system operator must ob- serve on his own responsibility. 3 z The stoppers/caps may only be removed imme- diately before installing. z Store stoppers/caps free from dust and dirt in the original packaging and dispose of after using once. z Only remove new parts from the original packag- ing just before installation. z Removed components must be kept in new, seal- able bags or - if available - in the packaging of the new parts. z Always use the original packaging of the new part to send back the removed components.
Notes and measures for the vehicle workshop area z For work such as removal and installation on de- fective hydraulic components on the Common Rail System it is recommended to partition off a separate workshop area in the factory. This must be separate from other areas in which general vehicle repairs such as brake repairs are carried out. z The workshop floor is sealed or tiled. z No welding gear, grinders, general machine tools, brakes or performance test benches may be operated in this room. z Regular cleaning of the workshop area is manda- tory. Draughts, ventilation systems and heating fans should be minimised.
Notes and measures for workbench and tools in the vehicle hall z A special workbench must be set up for work on removed components. z Clean the removal and installation tools regularly and keep them in a closed tool cabinet. z Remove loose parts (for example paint chips from assembly work) with an industrial vacuum cleaner or other suction device. z Working materials and tools must be cleaned be- fore work. Only use tools without damage to the chrome plating or tools which are not chrome- plated. 3.2.3 Disposal regulations The work described in the operation manual and workshop manual necessitates renewal of parts and © 01/2009 18610-001 5/8