DEUTZ engines User notes 3.3 Operation manual and workshop manual 3.4 Job cards The job cards are divided in the workshop manual into "W" and "I" job cards. The "W" job card documents standard repairs on the engine and/or its components. The necessary tools and special tools are also specified in the "W" job card. The "I" job card additionally documents the appro- priate work procedures for repairing the engine and/ or its components. The workshop must satisfy spe- cial conditions to perform these work procedures. Special tools and machine tools must be available, for example.
To structure the information to suit the user, the service documentation is divided into operation manual and workshop manual. 3 The operation manual contains a general descrip- tion and instructions for all other maintenance work. It contains the following chapters: 1. Contents, General 2. Engine description 3. Operation 4. Operating media 3.4.1 Numbering of job cards 5. Maintenance 6. Care and maintenance work The job card numbers follow the pattern W 02-04- 01 . The individual parts of this pattern are explained below: 7. Faults, causes and remedies 8. Engine conservation z W 02-04-01: Documentation type 9.
Technical data 10.Service W Workshop manual The workshop manual assumes knowledge of the contents of the operation manual. This applies es- pecially for the safety regulations. The workshop manual describes repairs to the engine and compo- nents for which more effort and appropriately quali- fied technicians are required. z W 02 -04-01: Maintenance group I ...... Repair instructions 00 ... General / interdisciplinary activities 01 ... Cylinder head 03 ... Crankcase 02 Drive system 04 ... Engine control system 05 ... Speed governing 06 ... Exhaust system / Charging 07 ... Fuel system 08 ... Lube oil system 09 ... Cooling system 10 ... Compressed air system 11 ... Monitoring system 12 ...
Other components 13 ... Electrical system z W 02- 04 -01: Component grouping z W 02-04- 01 : Consecutive number © 01/2009 18610-001 6/8