Contents GENERAL INFORMATION .........................................................................................1 Specifications.................................................................................................................1 Safety Information .....................................................................................................1 Service Procedures and Tool Usage...........................................................................2 About the Volvo D13F Engine...................................................................................4 D13F Engine Model Identification ............................................................................6 Service At a Glance ...................................................................................................7 Service Precautions Summary ...................................................................................9 Engine Serial Number Identification .......................................................................10 SPECIFICATIONS........................................................................................................11 Engine Specification ...................................................................................................11 Tightening Torques and Patterns..................................................................................16 Sensors and Wiring Harness ....................................................................................16 Engine Component Torque Specifications (Critical Fasteners)...................................47 Fastener Reuse .........................................................................................................47 Gasket and Seal Reuse.............................................................................................50 Engine Lubricants and Sealants...................................................................................52 Engine Fault Codes......................................................................................................53 Conversion Chart .........................................................................................................59 Engine Dimensions......................................................................................................65 Cylinder Head..........................................................................................................65 Cylinder Head Bolts.................................................................................................65 Cylinder Block.........................................................................................................65 Cylinder Liner..........................................................................................................65 Piston .......................................................................................................................65 Piston Rings .............................................................................................................66 Valve Mechanism.....................................................................................................67 Rocker Arms............................................................................................................67 Valve Guides............................................................................................................68 Valve Springs ...........................................................................................................68 Engine Timing Gear.................................................................................................69 Camshaft ..................................................................................................................70 Camshaft Bearings...................................................................................................71 Crank Mechanism Main Bearing Journals...............................................................71 Thrust Washers (Axial Bearing) ..............................................................................72 Main Bearings..........................................................................................................72 Connecting Rod Journals.........................................................................................73 Connecting Rod Bearings ........................................................................................74 Connecting Rod .......................................................................................................74 Flywheel, Mounted ..................................................................................................75 Flywheel Housing, Mounted....................................................................................75 Crankshaft................................................................................................................75 ENGINE COMPONENT AND LOCATION ..............................................................76 Cylinder Head..............................................................................................................76 Camshaft and Valve Train........................................................................................77