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Volvo Engine Manual (EN)
Оригинальное название: PV776-QRG07-MP8 Cover
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PV776-QRG07-MP8_Cover.pdf
EPA2007 D13F Engine Quick Reference Guide PV776-QRG07-D13F November 2009 Quick reference Guide PV776-QRG07-D13F EPA2007 D13F Engine EPA2007 D13F Engine © Volvo Group North America, Inc. 2009 Printed in U.S.A. Quick Reference Guide PV776-QRG07-D13F November 2009
PV776-QRG07-MP8.pdf
Contents GENERAL INFORMATION .........................................................................................1 Specifications.................................................................................................................1 Safety Information .....................................................................................................1 Service Procedures and Tool Usage...........................................................................2 About the Volvo D13F Engine...................................................................................4 D13F Engine Model Identification ............................................................................6 Service At a Glance ...................................................................................................7 Service Precautions Summary ...................................................................................9 Engine Serial Number Identification .......................................................................10 SPECIFICATIONS........................................................................................................11 Engine Specification ...................................................................................................11 Tightening Torques and Patterns..................................................................................16 Sensors and Wiring Harness ....................................................................................16 Engine Component Torque Specifications (Critical Fasteners)...................................47 Fastener Reuse .........................................................................................................47 Gasket and Seal Reuse.............................................................................................50 Engine Lubricants and Sealants...................................................................................52 Engine Fault Codes......................................................................................................53 Conversion Chart .........................................................................................................59 Engine Dimensions......................................................................................................65 Cylinder Head..........................................................................................................65 Cylinder Head Bolts.................................................................................................65 Cylinder Block.........................................................................................................65 Cylinder Liner..........................................................................................................65 Piston .......................................................................................................................65 Piston Rings .............................................................................................................66 Valve Mechanism.....................................................................................................67 Rocker Arms............................................................................................................67 Valve Guides............................................................................................................68 Valve Springs ...........................................................................................................68 Engine Timing Gear.................................................................................................69 Camshaft ..................................................................................................................70 Camshaft Bearings...................................................................................................71 Crank Mechanism Main Bearing Journals...............................................................71 Thrust Washers (Axial Bearing) ..............................................................................72 Main Bearings..........................................................................................................72 Connecting Rod Journals.........................................................................................73 Connecting Rod Bearings ........................................................................................74 Connecting Rod .......................................................................................................74 Flywheel, Mounted ..................................................................................................75 Flywheel Housing, Mounted....................................................................................75 Crankshaft................................................................................................................75 ENGINE COMPONENT AND LOCATION ..............................................................76 Cylinder Head..............................................................................................................76 Camshaft and Valve Train........................................................................................77
PV776-QRG07-MP8.pdf
Cylinder Block.........................................................................................................80 Head to Block Alignment ........................................................................................81 Cylinder Head Gasket..............................................................................................82 Cylinder Liner..........................................................................................................83 Oil Pan ....................................................................................................................84 Crankshaft................................................................................................................85 Piston and Connecting Rods....................................................................................86 Timing Gears............................................................................................................88 Drive Belt.................................................................................................................89 Lubrication System..................................................................................................90 Oil Pump..................................................................................................................90 Oil Flow Control and Filtration ...............................................................................91 Crankcase Ventilation ..............................................................................................93 Fuel System..............................................................................................................95 Fuel Filtration ..........................................................................................................97 Unit Injectors ...........................................................................................................98 Volvo Engine Brake ...............................................................................................101 Exhaust Gas Recirculation System........................................................................104 EGR Valve .............................................................................................................105 EGR Valve Function ..............................................................................................105 EGR Cooler Inlet Pipe ...........................................................................................106 EGR Cooler............................................................................................................107 EGR Venturi System..............................................................................................107 EGR Cooler Outlet Pipe.........................................................................................107 EGR Mixer.............................................................................................................107 Inlet Air Heater ......................................................................................................108 EGR Diagnostics....................................................................................................108 Air Intake System ......................................................................................................109 Variable Geometry Turbocharger...............................................................................109 Cooling System..........................................................................................................110 Coolant Pump ........................................................................................................110 Thermostat .............................................................................................................111 Engine Cooling Fan ...............................................................................................111 Engine Managment System .......................................................................................112 Engine Electronic Control Unit (EECU) ...............................................................112 Exhaust Aftertreatment System .................................................................................113 Exhaust Gas Recirculation.....................................................................................113 Particulate Matter...................................................................................................113 Catalytic Filters......................................................................................................114 Diesel Oxidation Catalyst ......................................................................................114 Diesel Particulate Filter..........................................................................................115 Filter Regeneration.................................................................................................115 Passive Regeneration .............................................................................................115 Active Regeneration...............................................................................................116 Manual Regeneration.............................................................................................118 Discharge Recirculation Valve...............................................................................118 Ultra Low Sulfur Diesel Fuel.................................................................................118
PV776-QRG07-MP8.pdf
Operational Mode ..................................................................................................119 DPF System Vehicle Mounting..............................................................................120 COMPONENT PART NUMBER LOCATOR ..........................................................121 Engine, Right-Side View ......................................................................................121 Engine, Left-Side View .........................................................................................123 Engine, Front View................................................................................................124 Engine Sensors ......................................................................................................125 ENGINE DISASSEMBLED VIEW AND PART NUMBERS .................................126 Upper Engine Components....................................................................................126 Rear Engine Components ......................................................................................128 Oil Pan and Stiffing Frame ....................................................................................130 Lower Engine Components....................................................................................132 Replacement Kits.......................................................................................................134 Engine Replacement Kits.......................................................................................134 BASIC SERVICE.........................................................................................................136 Maintenance...............................................................................................................136 Oil Level Check.....................................................................................................136 Oil and Filter Change Procedure ...........................................................................137 Crankcase Ventilation System................................................................................137 Fuel Filter Replacement.............................................................................................138 Filter Description ...................................................................................................138 Fuel Filter Replacement.........................................................................................139 Water Separating Pre-Filter Replacement..............................................................139 Full-Flow Main Filter Replacement.......................................................................140 Cooling System Maintenance ....................................................................................140 Coolant Drain Outlets ............................................................................................140 Coolant Filter .........................................................................................................141 Exhaust Aftertreatment System Maintenance............................................................143 Diesel Particulate Filter..........................................................................................143 Compact Unit.........................................................................................................143 Vertical Back-of-Cab Unit .....................................................................................147 Aftertreatment Fuel Injector (AFI) ........................................................................152 Drive Belt Replacement and Tensioning ...................................................................158 General Information...............................................................................................158 Automatically Tensioned System ..........................................................................158 Valve and Unit Injector Adjustment ..........................................................................159 General Information...............................................................................................160 Inlet Valve Adjustment ..........................................................................................161 Unit Injector Adjustment .......................................................................................162 Exhaust Valve Adjustment (WITHOUT Volvo Engine Brake) .............................163 Exhaust Valve Adjustment (WITH Volvo Engine Brake) .....................................164 Continuation of Adjustments.................................................................................167 Operational Check .................................................................................................168 Glossary ........................................................................................................................169 GLOSSARY OF TERMS ..........................................................................................169