Caterpillar RENR7952 — схема подключения (EN)

C27 Generator Set Electrical System

TERMINATION RESISTOR CONNECTORS A-C25,A-C26, A-C28 ODD INJECTOR HARNESS CONNECTOR A-C3 INLET AIR TEMPERATURE SENSOR CONNECTOR A-C16 RENR7952 October 2006 INLET AIR PRESSURE SENSOR CONNECTOR A-C13 OIL TEMPERATURE SENSOR CONNECTOR A-C24 AIR SHUTOFF HARNESS CONNECTOR A-C38 ECM BREAKER AUX BREAKER SMMS BREAKER COOLANT TEMPERATURE SENSOR CONNECTOR A-C17 ECM RELAY CONNECTOR A-C23 NOTE A: SEE RENR7902 TO PROGRAM EMCP INPUTS AND OUTPUTS. DIGITAL INPUT DI 1 IS DEDICATED TO EMERGENCY STOP DIGITAL INPUT DI 2 IS DEDICATED TO REMOTE START/STOP ENGINE INTERFACE CONNECTOR A-C40 NOTE B: SEE RENR7941 FOR CDVR INPUTS, OUTPUTS AND SETTINGS NOTE C:

REMOVE THE EXISTING JUMPER "229-SJ5" FROM BATT- TO WIRE UP THE REMOTE ESTOP NOTE D: EMCP3.3/3.2 ONLY NOTE E: EMCP3.3 ONLY STARTER RELAY 1 CONNECTOR A-C20 ATMOSPHERIC PRESSURE SENSOR CONNECTOR A-C14 NOTE G: SEE LEBE5255 FOR MODBUS APPLICATIONS NOTE F: ENGINE 40 PIN CONNECTOR INTERFACE SERVICE CONNECTOR A-C35 STARTER RELAY 2 CONNECTOR A-C22 NOTE H: FOR USE WITH OPTIONAL ELECTRICALLY OPERATED BREAKER INSTALLED NOTE J: SIGNAL TO OPEN THE BREAKER NORMALLY. FAULT TRIP IS ISSUED BY EMCP3 NOTE K: OPTIONAL CIRCUIT BREAKER WITH JACKET WATER HEATER NOTE L: STANDARD CIRCUIT BREAKER FOR GENERATOR HEATER NOTE M: RESISTIVE SENDER - USE 1916587 TEMPERATURE SENSOR OTHERWISE CONSULT FACTORY NOTE N:

SEE SHEET "CUSTOMER INTERCONNECT-OPT DEVICES" FOR CONNECTION TO REMOTE DEVICES SECTION D-D ENLARGED VIEW NOTE P: DEDICATED OUTPUTS: RELAY OUTPUT #1 - R01: DEDICATED TO MOTOR STARTER THROUGH ENGINE INTERFACE HARNESS RELAY OUTPUT #2 - R02: DEDICATED TO ENGINE START/RUN/STOP THROUGH ENGINE INTERFACE COOLANT LEVEL SENSOR CONNECTOR A-C18 MOTOR HARNESS (R02 IS AVAILABLE TO THE CUSTOMER CONNECTION AS A NON PROGRAMMABLE RELAY OUTPUT) VIEW C-C RELAY OUTPUT #3 - R03: DEDICATED TO ENGINE PRELUBE THROUGH ENGINE INTERFACE HARNESS RELAY OUTPUT #6 - R06:

DEDICATED TO AUX RELAY “AC-CR2” (CEI ENGINE, EMCP 3.1 ONLY) SECONDARY ENGINE SPEED/TIMING SENSOR CONNECTOR (CAMSHAFT) A-C6 TIMING CALIBRATION(TC) PROBE CONNECTOR A-C7 C27 Generator Set Electrical System NOTE R: ALL THE "DI RTN" ARE JUMPERED TOGETHER AND THEN TIED BACK TO THE BATT- NOTE S: SEE RENR7902 TO PROGRAM DISCRETE I/O MODULE INPUTS & OUTPUTS DIGITAL OUTPUT #1 - DO 1: DEDICATED TO AUX RELAY "AC-CR2" A-C2 A-C1 NOTE T: REMOVE THE 120 OHM RESISTOR CONNECTED B/W TERMINALS CAN2+ & CAN2- BEFORE ADDING CABLE EVEN INJECTOR HARNESS CONNECTOR A-C4 ECM FUEL TEMPERATURE SENSOR CONNECTOR A-C15 NOTE U:

236-1158 (WITHOUT FILM) REQUIRES FILM KIT 2606898 236-1159 (INCLUDES STD FILM) 252-7504 (FLUSH MOUNT BOX ASSEMBLY INCLUDES 2361159) TOP VIEW NOTE V: ADD 120 OHM RESISTOR TO THE END-OF-THE-LINE DEVICE AFTER REMOVING FROM THE OTHER END NOTE W: THE REAR, LEFT AND RIGHT SIDES ARE BASED ON CUSTOMER PREFERENCE FOR LOCATION OF CONTROLS NOTE X: PTs ARE USED IN MV (MEDIUM VOLTAGE), BUT IN CASE OF LV (LOW VOLTAGE) DWB1-UP IT IS DIRECT SENSING. SEE SHEET 9 FOR MV WIRING. ENGINE INTERFACE CONNECTOR A-C40 NOTE AB: ETHERNET PORT FOR CONFIGURATION & MONITORING. NOTE AA: CONFIGURATION PORT. REQUIRES NULL MODEM FOR COMMUNICATIONS. NOTE Z: 7-PIN CONNECTOR FOR MODBUS RS485 COMMUNICATION TO SWITCHGEAR & ATS.

NOTE Y: 9-PIN CONNECTOR OF DB-9 TYPE FOR MODBUS RS485 COMMUNICATION TO EMCP3. A B SERVICE CONNECTOR A-C35 NOTE AC: CONFIGURED BUT NOT USED, AVAILABLE TO BE USED. NOTE AD: CUSTOMER WIRED AND/OR OPTIONAL COMPONENTS SHOWN FOR REFERENCE ONLY. FUEL PRESSURE SENSOR CONNECTOR A-C10 NOTE AE: SOCKETS FOR WIRES G971 AND 200 ON HARNESS 2824359 CONNECT TO HARNESS 2609516 A-C39 AS FOLLOWS:

G971-G7 RD-16 SOCKET 7 ON A-C39 200-G4 BK-16 SOCKET 8 ON A-C39 COOLANT LEVEL SENSOR CONNECTOR A-C18 SPEED SENSOR CONNECTOR A-C9 FUEL TEMPERATURE SENSOR CONNECTOR A-C15 START AID SOLENOID CONNECTOR A-C36 Harness identification code This example indicates Harness And Wire Symbols FUEL DIFFERENTIAL PRESSURE SENSOR CONNECTOR A-C11 wire 135 in harness "AG".

Connector Reference Designator PRIMARY ENGINE SPEED/TIMING SENSOR CONNECTOR (CRANKSHAFT) A-C5 A-C15 3E3364 P174 1306795 J174 1306795 AG-C22 1552269 Part Number For Connector Assembly OIL TEMPERATURE SENSOR CONNECTOR A-C24 325-AG135 PK-14 325-A135 PK-14 FUEL FILTER FUEL FILTER STARTER MOTOR Pin Socket Receptacle Plug OIL PRESSURE SENSOR CONNECTOR A-C12 C Wire Color Wire Gauge Pin or Socket Number Fuse Single Wire Ground Connection Connector Circuit 200-L32 BK-14 OIL PRESSURE SENSOR CONNECTOR A-C12 Number Identification Component Part Number © 2006 Caterpillar All Rights Reserved Printed in U.S.A.

105-9344 PRIMARY ENGINE SPEED/TIMING SENSOR (CRANKSHAFT) VIEW A-A FRONT VIEW VIEW B-B A B C J-C7 7E6513 STARTER MOTOR REAR VIEW INJECTOR 2 1 2 J-C6 T860-J6 OR-16 T962-J23 WH-16 LEFT VIEW INJECTOR 4 1 2 7E6513 T860-J5 OR-16 T961-J22 GN-16 INJECTOR HARNESS EVEN J-C1 3E8969 A-C4 1552252 INJECTOR 1 2 J-C5 7E6513 T859-J4 WH-16 T858-J1 GY-16 T858-J2 GY-16 T859-J3 WH-16 T859-J4 WH-16 T858-J10 GY-16 T859-J12 WH-16 T957-J18 PU-16 T958-J19 YL-16 T959-J20 BR-16 T960-J21 BU-16 T961-J22 GN-16 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 T957-A52 PU-16 T958-A50 YL-16 T959-A51 BR-16 6 J-C4 7E6513 T960-J21 BU-16 T860-J5 OR-16 T860-J6 OR-16 T860-J8 OR-16 T962-J23 WH-16 T960-A54 BU-16 T961-A55 GN-16 T962-A56 WH-16 INJECTOR 8 1 2 T859-J3 WH-16 T959-J20 BR-16 T957-J18 PU-16 T958-J19 YL-16 T959-J20 BR-16 T960-J21 BU-16 T961-J22 GN-16 T962-J23 WH-16 T858-J10 GY-16 T859-J12 WH-16 T860-J8 OR-16 T858-A47 GY-16 T859-A41 WH-16 T860-A53 OR-16 SMMS BREAKER 9Y0951 ENGINE IDENT PART NUMBER CHG NOTE A 260-9516 04 ENGINE HARNESS (EXTERNAL) E 282-4358 01 AIR SHUTOFF HARNESS (MAIN) F 285-6647 00 INJECTOR HARNESS (ODD) G 282-4359 00 AIR SHUTOFF HARNESS (SOLENOIDS) J 285-6647 00 INJECTOR HARNESS (EVEN) INJECTOR 1 2 J-C3 7E6513 T858-J2 GY-16 40A 101-A88 RD-8 10 J-C2 7E6513 T958-J19 YL-16 30 Page, (Dimensions:

39 inches x 28 inches) 118-B1 RD-8 118-BB1 RD-8 INJECTOR 12 1 2 T858-J1 GY-16 T957-J18 PU-16 AUXILLARY BREAKER 6T3644 F-C2 7E6513 20A 101-A101 RD-12 INJECTOR 1 1 2 F-C3 7E6513 T957-F18 PU-16 T858-F1 GY-16 ECM BREAKER 6T3644 116-A102 RD-12 SYMBOL DESCRIPTION INJECTOR 3 1 2 T958-F19 YL-16 T858-F2 GY-16 INJECTOR HARNESS ODD F-C1 3E8969 A-C3 1552252 20A 101-A89 RD-12 COLOR ABBREV RD RED BLADE, SPADE, RING, OR SCREW TERMINAL INJECTOR 1 2 F-C4 7E6513 T859-F3 WH-16 T859-F12 WH-16 T859-F4 WH-16 T859-F3 WH-16 T858-F10 GY-16 T858-F2 GY-16 T858-F1 GY-16 T957-F18 PU-16 T958-F19 YL-16 T959-F20 BR-16 T960-F21 BU-16 T961-F22 GN-16 T962-F23 WH-16 3 4 5 6 7 8 9 10 11 12 3 4 5 6 7 8 9 10 11 12 1 2 1 2 T957-A2 PU-16 T958-A5 YL-16 T959-A8 BR-16 RENR7952 115-A90 RD-12 120-A33 RD-18 WH OR ORANGE WHITE CIRCUIT NOT CONNECTED SPLICE 5 F-C5 7E6513 T959-F20 BR-16 T860-F8 OR-16 T860-F6 OR-16 T860-F5 OR-16 T960-A9 BU-16 T961-A10 GN-16 T962-A13 WH-16 239-5794 START AID SOLENOID 1433878 A-C36 1552269 YL PK PINK YELLOW ELECTRICAL CONNECTION TO MACHINE STRUCTURE INJECTOR 7 1 2 T960-F21 BU-16 T859-F4 WH-16 T957-F18 PU-16 T958-F19 YL-16 T959-F20 BR-16 T960-F21 BU-16 T961-F22 GN-16 T962-F23 WH-16 T860-F8 OR-16 T859-F12 WH-16 T858-F10 GY-16 T858-A27 GY-16 T859-A18 WH-16 T860-A46 OR-16 ASOS TIMER 2 1 E-T5 E-T6 120-E4 RD-18 200-E10 BK-18 BK-18 BK-18 2 1 382-A42 PK-18 383-A49 GN-18 BK GY GRAY BLACK INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT INJECTOR 1 2 F-C6 7E6513 T860-F5 OR-16 6 3 E-T8 E-T7 354-E5 OR-18 N757-E9 WH-18 BR PU BROWN PURPLE CONNECTOR 9 F-C7 7E6513 T961-F22 GN-16 A-C10 3E3370 RELAY 1480757 BU GN BLUE GREEN ATCH WIRE, CABLE COMPONENT INJECTOR 11 1 2 T962-F23 WH-16 T860-F6 OR-16 FUEL PRESSURE SENSOR 1946725 +5 VOLTS GROUND SIGNAL OR-18 YL-18 GN-18 A B C A B C G828-A28 WH-18 G829-A31 GN-18 PRIMARY ENGINE A-C5 1552269 E-T4 E-T3 G971-E7 RD-16 101-E1 RD-16 120-E4 RD-18 E-C1 3E3388 A-C39 3E3388 A-C38 1552264 CIRCUIT GROUPING DESIGNATION # H C991-A7 PK-18 119-E11 RD-16 E-C2 1552269 200-E8 BK-16 200-E10 BK-18 200-E12 BK-18 200-E3 BK-16 120-E4 RD-18 200-E3 BK-16 101-E1 RD-16 1 5 4 3 2 1 2 200-A19 BK-16 101-A12 RD-16 SIGNAL GROUND OIL PRESSURE SENSOR 2490098 Vs A B C A-C12 2370227 G828-A3 WH-18 BK-18 BK-18 2 1 200-E12 BK-18 200-E12 BK-18 N757-E13 WH-18 354-E5 OR-18 G971-E7 RD-16 354-E5 OR-18 N757-E6 WH-18 8 7 6 3 4 5 6 7 8 354-A24 OR-18 120-A33 RD-18 N757-A21 WH-18 101-A87 RD-8 101-A125 RD-14 994-A20 GY-18 G829-A4 GN-18 BREAKER 6T3642 10A 101-E1 RD-16 N757-E13 WH-18 N757-E9 WH-18 G971-E7 RD-16 200-E8 BK-16 101-A12 RD-16 101-A88 RD-8 150-A91 RD-12 101-A125 RD-14 A-C13 2304013 E-T2 E-T1 N757-E6 WH-18 A-C38 1552264 101-A89 RD-12 101-A101 RD-12 200-A19 BK-16 150-A91 RD-12 200-A97 BK-16 200-A105 BK-14 200-A19 BK-16 SIGNAL GROUND INLET AIR PRESSURE SENSOR 2668650 Vs A B C R746-A26 PK-18 G828-A38 WH-18 G829-A37 GN-18 RH ASOS 1433878 G-C2 1552269 G-T2 8T8730 6 7 8 NOTE AE 200-A97 BK-16 200-A105 BK-14 N757-A21 WH-18 382-A42 PK-18 383-A49 GN-18 X862-A81 OR-18 X862-A82 OR-18 BK-18 BK-18 2 1 G971-G3 RD-16 200-G4 BK-16 200-G5 BK-16 200-G6 BK-16 200-G5 BK-16 G-T1 8T8730 N757-A21 WH-18 382-A42 PK-18 383-A49 GN-18 X862-A81 OR-18 X862-A82 OR-18 X863-A84 BK-18 X863-A85 BK-18 A-C14 2304013 G828-A36 WH-18 LH ASOS 1433878 BK-18 BK-18 2 1 G-C1 1552269 200-G5 BK-16 G971-G2 RD-16 G971-G3 RD-16 G971-G7 RD-16 X863-A84 BK-18 X863-A85 BK-18 SIGNAL GROUND ATMOSPHERIC PRESSURE SENSOR 2490094 Vs A B C R747-A14 GY-18 G829-A35 GN-18 G971-G2 RD-16 AIR SHUTOFF OPTION 118-BB1 RD-8 A-C24 1552269 OIL TEMPERATURE SENSOR 1309811 118-B1 RD-8 1 2 SIGNAL GROUND 1 2 G833-A11 PK-18 G846-A1 YL-18 GY-18 BU-18 BU-18 A-C20 1552269 115-A90 RD-12 200-A128 BK-14 FUEL TEMPERATURE SENSOR 1309811 1 2 SIGNAL GROUND 1 2 A-C15 1552269 PK-18 G833-A69 PK-18 M707-A6 PU-18 WH-18 YL-18 BATTERY AND DISCONNECT WIRING NOTE AD B-T2 1311489 BK-18 BK-18 B-T3 1311489 1 2 X862-A81 OR-18 X863-A84 BK-18 120-A33 RD-18 944-A129 OR-18 945-A132 BR-18 A-C16 1552269 WH-18 WH-18 WH-18 NEG POS NEG POS BATT-CABLE +RD-00 SMMS 1 1480757 304-B2 RD-8 118-B1 RD-8 200-A107 BK-14 200-A106 BK-14 INLET AIR TEMPERATURE SENSOR 1309811 1 2 SIGNAL GROUND 1 2 G833-A44 PK-18 C967-A25 GN-18 GN-18 GN-18 GN-18 69 70 BATTERY 1 BATTERY 2 CONNECT TO BATT+ TERM ON STARTER MOTOR B-T4 1311487 116-A102 RD-12 116-A103 RD-14 116-A104 RD-14 945-A134 BR-18 944-A131 OR-18 F715-A142 BK-18 F715-A141 BK-18 F702-A143 BK-18 A-C17 1552269 PK-18 PK-18 PK-18 BATT-CABLE - BK-00 130-0026 BK-0000 DISCONNECT SWITCH 7N0718 MTR BAT STARTER 1 2371962 G S 101-A87 RD-8 CABLE-01 1346258 838-A135 CU-16 838-A136 RD-16 838-A137 BK-16 F716-A139 BK-18 F722-A144 BK-18 COOLANT TEMPERATURE SENSOR 1309811 1 2 SIGNAL GROUND 1 2 G833-A44 PK-18 G833-A43 PK-18 995-A22 BU-18 M707-A6 PU-18 G846-A1 YL-18 G833-A71 PK-18 CONNECT TO BATT- TERM ON STARTER MOTOR WHEN A DISCONNECT SWITCH IS NOT USED CONNECT TO BATT- TERM ON STARTER MOTOR MOTOR A-T1 1311492 354-A98 OR-16 354-A99 OR-18 354-A100 OR-18 354-A24 OR-18 G833-A77 PK-18 M757-A122 CU-19 M756-A119 GN-19 M755-A116 YL-19 ALARM GROUND COOLANT LEVEL SENSOR 1656634 +8 VOLTS RD-18 A B C A B C A-C18 1552267 R800-A70 OR-18 R746-A26 PK-18 R747-A14 GY-18 R800-A70 OR-18 A-T7 1311507 200-A105 BK-14 R774-A34 WH-18 200-A19 BK-16 150-A91 RD-12 GN-18 BK-18 C984-A72 YL-18 G833-A71 PK-18 200-A97 BK-16 200-A105 BK-14 200-A107 BK-14 200-A106 BK-14 A-C22 1552269 A-C40 8T9834 200-A128 BK-14 382-A42 PK-18 383-A49 GN-18 G833-A71 PK-18 R800-A70 OR-18 ALTERNATOR WIRING BK-18 1 X862-A82 OR-18 X863-A85 BK-18 X863-A16 BK-18 200-A106 BK-14 200-A107 BK-14 40 39 38 37 36 35 34 33 32 CAN DATALINK SHIELD BATTERY- BATTERY- 944-A131 OR-18 944-A129 OR-18 944-A130 OR-18 X862-A81 OR-18 X862-A82 OR-18 R800-A70 OR-18 X862-A80 OR-18 X862-A80 OR-18 G833-A71 PK-18 ALTERNATOR 5N5692 ALT + R NOTE AD 118-BB1 RD-8 M756-A119 M755-A116 M757-A122 CU-19 GN-19 YL-19 CAN DATALINK+ CAN DATALINK- 945-A134 BR-18 945-A132 BR-18 945-A133 BR-18 X863-A84 BK-18 X863-A85 BK-18 X863-A16 BK-18 GND 200-D3 BK-6 CONNECT TO BATT- TERM ON STARTER MOTOR F716-A139 BK-18 F722-A144 BK-18 F715-A142 BK-18 F715-A141 BK-18 F702-A143 BK-18 150-A92 RD-14 150-A93 RD-14 150-A94 RD-14 150-A95 RD-14 150-A96 RD-14 ALT BREAKER 6T3645 109-D1 RD-6 200-A106 BK-14 200-A107 BK-14 354-A100 OR-18 31 29 30 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 ENGINE SHUTDOWN-2 G833-A71 PK-18 150-A91 RD-12 60A 109-D2 RD-6 109-D1 RD-6 CONNECT TO BATT+ TERM ON STARTER MOTOR F702-A143 BK-18 F722-A144 BK-18 945-A134 BR-18 944-A131 OR-18 R774-A34 WH-18 N757-A21 WH-18 G833-A77 PK-18 200-A97 BK-16 200-A19 BK-16 200-A108 BK-14 200-A109 BK-14 200-A111 BK-14 200-A110 BK-14 150-A127 RD-14 F715-A141 BK-18 F715-A142 BK-18 354-A99 OR-18 F702-A143 BK-18 F722-A144 BK-18 THROTTLE DROOP ENGINE SHUTDOWN-1 R800-A70 OR-18 200-A105 BK-14 200-A107 BK-14 200-A112 BK-14 DUAL STARTER OPTION M757-A122 F716-A139 BK-18 G833-A77 PK-18 CU-19 F715-A142 BK-18 SHUTDOWN-C X862-A81 OR-18 X862-A82 OR-18 200-A128 BK-14 200-A106 BK-14 382-A42 PK-18 383-A49 GN-18 A-C35 8T8736 A-C23 3E5519 R774-A34 WH-18 M756-A119 M755-A116 YL-19 GN-19 F715-A141 BK-18 F716-A139 BK-18 945-A134 BR-18 G833-A77 PK-18 CAT DATALINK+ CAT DATALINK- DIGITAL REFERENCE START / RUN / STOP SHUTDOWN-D X863-A84 BK-18 X863-A85 BK-18 945-A133 BR-18 944-A130 OR-18 101-A125 RD-14 200-A128 BK-14 A B ECM RELAY 3E5239 86 30 1 5 2 4 3 200-A97 BK-16 354-A98 OR-16 115-A90 RD-12 838-A136 838-A137 116-A103 RD-14 116-A104 RD-14 838-A135 CU-16 RD-16 BK-16 944-A131 OR-18 F715-A142 BK-18 F715-A141 BK-18 F702-A143 BK-18 F715-A140 BK-18 945-A132 BR-18 944-A129 OR-18 M755-A118 YL-19 M756-A121 GN-19 H D E F G C J SERVICE CONNECTOR 87a 87 85 150-A91 RD-12 354-A99 OR-18 354-A100 OR-18 R774-A34 WH-18 9 8 7 6 5 4 3 2 1 ETHER AUTO / MAN F716-A139 BK-18 F722-A144 BK-18 M757-A124 CU-19 SPEED SENSOR 4P5820 A-C9 1552269 116-A103 RD-14 116-A104 RD-14 MPU SHIELD MPU COMMON MPU SIGNAL AUX POWER+ AUX POWER+ 101-A125 RD-14 944-A129 OR-18 945-A132 BR-18 200-A128 BK-14 G833-A71 PK-18 G833-A77 PK-18 G833-A79 PK-18 A B C A-C25 1698670 M755-A113 YL-19 1 2 BK-18 (-) WH-18 (+) 1 2 838-A136 RD-16 838-A137 BK-16 838-A135 CU-16 838-A136 838-A137 838-A135 CU-16 BK-16 RD-16 M755-A116 YL-19 M755-A118 1532707 M755-A117 1532707 R774-A34 WH-18 R800-A70 OR-18 N757-A21 WH-18 M755-A117 YL-19 M756-A120 GN-19 M757-A123 CU-19 A-C26 1698670 A B C M756-A114 GN-19 M757-A115 CU-19 BATTERY- KEYSWITCH 150-A127 RD-14 659-06 9-06 Cylinder #9 short ENGINE INTERFACE CONNECTOR M756-A119 GN-19 M756-A121 1532707 M756-A120 1532707 A-C27 1330970 A B C A-C28 1743016 200-A110 BK-14 M757-A122 CU-19 M757-A124 1532707 M757-A123 1532707 120 Related Electrical Service Manuals Title Form Number Troubleshooting RENR9348 Systems Operation / Testing and Adjusting RENR9968 D D STARTER D 1 2 120 119 118 INJECTOR 3 LS 117 994-A20 GY-18 T957-A2 PU-16 116 INJECTOR 1 LS 995-A22 BU-18 T859-A18 WH-16 115 INJECTOR 5,7 HS C967-A25 BU-18 114 C984-A72 YL-18 113 C991-A7 PK-18 112 E963-A29 WH-18 111 E963-A30 BK-18 110 E963-A48 CU-18 109 E965-A15 BU-18 T960-A9 BU-16 108 INJECTOR 7 LS E966-A32 YL-18 T961-A10 GN-16 107 INJECTOR 9 LS F421-A23 YL-18 T959-A8 BR-16 106 INJECTOR 5 LS T962-A13 WH-16 105 INJECTOR 11 LS G828-A3 WH-18 T858-A27 GY-16 104 INJECTOR 1,3 HS G828-A28 WH-18 103 G828-A36 WH-18 G828-A65 WH-18 102 G828-A38 WH-18 101 100 G829-A4 GN-18 T860-A46 OR-16 99 INJECTOR 9,11 HS G829-A31 GN-18 98 G829-A35 GN-18 G829-A67 GN-18 97 8-A27 GY-16 G829-A37 GN-18 96 098 --- AAA 544 317 OWG RHY --- 111 666 GGG 888 333 333 --- AAA 441 431 PPP PKKK K--- -111 1888 99999 12345 9 - A 1 8 W H - 1 6 0 - A 4 6 O R - 1 6 G 8 3 3 - A 6 9 8 G833-A17 PK-18 E G9 86 43 6- -A A4 18 YLC -U 1- 818 OS IP LD / TT EM MG P SHIELDS 77 -- AA 52 2PU P- U1 -6 16 G833-A45 PK-18 89 90 88 -- AA 55 0YL Y- L1 -6 16 G833-A71 PK-18 88 78 9-A8 BR-16 86 0 0 19 2- - -- -A A AA A9 5 15 54 01 6BU B GB W- U NR H1 - -- -6 1 11 16 66 GGG RM888 77554 40876 77--- --AAA AA341 1690 4Y PL UWY G- -HL Y1 1-- -8 811 188 G833-A45 PK-18 888888 7012345 ANALOG REFERENCE 1 - A 5 5 G N - 1 6 R 7 4 6 - A 2 6 P K - 1 8 2 - A 1 3 W H - 1 6 6 8 9 78 R800-A70 OR-18 77 76 75 T858-A27 GY-16 74 T858-A47 GY-16 73 T859-A18 WH-16 G828-A65 WH-18 72 PRESS SNSR +5V T859-A41 WH-16 71 TT 88 66 00 -- AA 54 36 OO RR -- 11 66 67 90 T957-A2 PU-16 T860-A53 OR-16 68 INJECTOR 2,4 HS T957-A52 PU-16 T859-A41 WH-16 67 INJECTOR 6,8 HS T958-A5 YL-16 66 T958-A50 YL-16 F421-A23 YL-18 65 DIFF FUEL PRESS T959-A8 BR-16 64 T959-A51 BR-16 63 T960-A9 BU-16 M707-A6 PU-18 62 FUEL TEMP T960-A54 BU-16 61 T961-A10 GN-16 X863-A16 BK-18 60 STRTR SOLENOID- T961-A55 GN-16 X862-A80 OR-18 59 STRTR SOLENOID+ T962-A13 WH-16 T858-A47 GY-16 58 INJECTOR 10,12 HS T962-A56 WH-16 R747-A14 GY-18 57 ATM PRESS X862-A80 OR-18 C967-A25 BU-18 56 INTAKE AIR TEMP X863-A16 BK-18 55 54 53 52 51 T962-A56 WH-16 50 INJECTOR 2 LS 1-A23 YL-18 49 3-A45 PK-18 48 7-A40 YL-18 E965-A15 BU-18 47 CAM SPD/TMG- 8-A39 WH-18 E966-A32 YL-18 46 CAM SPD/TMG+ 3-A29 WH-18 45 3-A30 BK-18 44 3-A48 CU-18 43 5-A15 BU-18 T957-A52 PU-16 42 INJECTOR 12 LS 6-A32 YL-18 41 C991-A7 PK-18 40 FUEL PRESS C984-A72 YL-18 39 LOW COOLANT LVL 38 37 G857-A40 YL-18 36 TDC PROBE- E963-A29 WH-18 35 CRANK SPD/TMG+ 34 33 32 T960-A54 BU-16 31 INJECTOR 6 LS G833-A17 PK-18 30 TEMP SNSR COMMON 29 994-A20 GY-18 28 OIL PRESS (FILT) 27 G858-A39 WH-18 26 TDC PROBE+ E963-A30 BK-18 25 CRANK SPD/TMG- 24 8 23 8 T961-A55 GN-16 22 INJECTOR 4 LS T958-A50 YL-16 21 INJECTOR 10 LS 20 8 19 8 T959-A51 BR-16 18 INJECTOR 8 LS 8 A-C1 G829-A67 GN-18 17 PRESS SNSR COMMON 1607689 16 8 1 R746-A26 PK-18 15 BOOST PRESSURE 8 2 14 8 3 995-A22 BU-18 13 COOLANT TEMP 8 R800-A70 OR-18 4 +8V DIGITAL POWER 12 8 G833-A79 PK-18 5 DIGITAL RETURN 11 8 6 10 8 7 9 8 944-A130 OR-18 8 CAT DATALINK+ 8 945-A133 BR-18 9 CAT DATALINK- 7 N757-A21 WH-18 10 AIR SHUTOFF 6 8 11 5 8 12 4 8 13 3 14 2 1 15 6 2274A 0- 0C 22 1 17 383-A49 GN-18 18 ETHER HOLD IN + 19 382-A42 PK-18 20 ETHER HOLD IN - 21 R774-A34 WH-18 22 ETHER MAN OVERRIDE 8 F715-A140 BK-18 23 E-STOP 8 24 8 25 8 26 27 28 29 30 -A49 GN-18 31 -A42 PK-18 32 4-A34 WH-18 33 -A92 RD-14 M756-A114 GN-19 34 CAN DATALINK- C27 GENERATOR SET (DWB1-UP) -A93 RD-14 35 -A94 RD-14 36 260-9515 Ch.01 -A95 RD-14 37 -A96 RD-14 38 WIRING DIAGRAM (ENGINE) -A127 RD-14 39 -A108 BK-14 F716-A139 BK-18 40 START/ RUN / STOP -A109 BK-14 41 -A110 BK-14 M757-A115 CU-19 42 CAN DATALINK SHIELD -A111 BK-14 43 -A112 BK-14 44 -A130 OR-18 45 -A133 BR-18 46 52 -- AA 11 44 03 BB KK -- 11 88 150-A92 RD-14 4 47 8 BATTERY+ (+) BATTERY 6-A139 BK-18 49 2-A144 BK-18 M755-A113 YL-19 50 CAN DATALINK+ (+) BATTERY SWITCHED 3-A79 PK-18 51 0-A70 OR-18 150-A93 RD-14 52 BATTERY+ STARTING CIRCUIT 7-A21 WH-18 150-A94 RD-14 53 BATTERY+ 150-A95 RD-14 5 54 5 BATTERY+ (-) BATTERY / SENSOR RETURN 56 150-A96 RD-14 57 BATTERY+ SENSOR / ACTUATOR SUPPLY 58 59 SIGNAL PLUS TO ECM 60 SIGNAL MINUS TO ECM 200-A108 BK-14 61 BATTERY- 765 --- AAA 111 111 543 CGY UNL --- 111 999 2 20 00 0- -A A1 10 19 B BK K- -1 14 6 6 62 3 B BA AT TT TE ER RY Y- C CO ON NT TR RO OL P ML IU NS SF R FO RM ME C EM 6 4 L U O CM 1 4 5 - F702-A143 BK-18 66 THROTTLE CAT DATA LINK 200-A112 BK-14 67 BATTERY- F722-A144 BK-18 68 DROOP 6 6 117 116 115 114 113 112 111 110 109 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 INJECTOR 1 LS INJECTOR 5,7 HS INJECTOR 7 LS INJECTOR 9 LS INJECTOR 5 LS INJECTOR 11 LS INJECTOR 1,3 HS INJECTOR 9,11 HS SPD/TMG SHIELDS OIL TEMP ANALOG REFERENCE PRESS SNSR +5V INJECTOR 2,4 HS INJECTOR 6,8 HS DIFF FUEL PRESS FUEL TEMP STRTR SOLENOID- STRTR SOLENOID+ INJECTOR 10,12 HS ATM PRESS INTAKE AIR TEMP INJECTOR 2 LS CAM SPD/TMG- CAM SPD/TMG+ INJECTOR 12 LS FUEL PRESS LOW COOLANT LVL TDC PROBE- CRANK SPD/TMG+ INJECTOR 6 LS TEMP SNSR COMMON OIL PRESS (FILT) TDC PROBE+ CRANK SPD/TMG- INJECTOR 4 LS INJECTOR 10 LS INJECTOR 8 LS PRESS SNSR COMMON BOOST PRESSURE COOLANT TEMP 6 6 6 18 8 8 6 6 8 8 8 6 8 8 6 8 8 6 8 8 18 6 8 8 8 18 6 6 6 8 8 6 6 6 6 6 6 6 6 6 6 T9 T8 DIAGNOSTIC CODES SPN/FMI EID CID CONDITION 16-17 E390-1 Fuel Filter Restriction Warning 16-19 E390-2 Fuel Filter Restriction Derate 16-01 91-08 94-03 E390-3 91-08 94-03 Fuel Filter Restriction Shutdown Throttle Position signal abnormal Fuel Pressure open/short to +batt.

94-04 94-15 E096-1 94-04 Fuel Pressure short to ground High Fuel Pressure Warning 94-16 94-00 E096-2 E096-3 High Fuel Pressure Derate High Fuel Pressure Shutdown 94-17 94-18 E198-1 E198-2 Low Fuel Pressure Warning Low Fuel Pressure Derate 94-01 100-03 E198-3 100-03 Low Fuel Pressure Shutdown Engine Oil Pressure open/short to +batt 100-04 100-10 100-17 E360-1 100-04 100-10 Engine Oil Pressure short to ground Engine Oil Pressure Sensor abnormal rate of change Low Engine Oil Pressure Warning 100-01 108-03 108-04 E360-3 274-03 274-04 Low Engine Oil Pressure Shutdown Atmospheric Pressure open/short to +batt Atmospheric Pressure short to ground 110-03 110-04 110-03 110-04 Engine Coolant Temperature open/short to +batt Engine Coolant Temperature short to ground 110-15 110-16 E361-1 E361-2 High Engine Coolant Temperature Warning High Engine Coolant Temperature Derate 110-00 111-17 E361-3 E059-1 High Engine Coolant Temperature Shutdown Low Engine Coolant Level Warning 111-18 168-00 E057-2 168-00 Low Engine Coolant Level Derate System Voltage High 168-01 168-02 172-03 168-01 168-02 172-03 System Voltage Low System Voltage intermittent/erratic Intake Manifold Air Temperature open/short to +batt 172-04 172-04 Intake Manifold Air Temperature short to ground 174-03 174-04 174-03 174-04 Fuel Temperature open/short to +batt Fuel Temperature short to ground 174-15 E363-1 High Fuel Temperature Warning 174-16 E363-2 High Fuel Temperature Derate 174-00 E363-3 High Fuel Temperature Shutdown 175-03 175-04 175-0 175-15 175-16 190-08 E197-3 E197-1 E197-2 175-03 175-04 190-08 Engine Oil Temperature open/short to +batt Engine Oil Temperature short to ground High Engine Oil Temperature shutdown High Engine Oil Temperature Warning High Engine Oil Temperature Derate Engine Speed abnormal 190-15 190-00 228-11 228-13 234-02 E362-1 E362-3 261-11 261-13 253-02 Engine Overspeed Warning Engine Overspeed Shutdown Engine Timing Calibration invalid Engine Timing Calibration required Personality module mismatch 444-05 444-05 Start Relay open circuit 444-06 444-06 Start Relay short to ground 446-05 446-05 Air Shutoff Relay open 446-06 620-03 446-06 620-03 Air Shutoff Relay short 5 Volt Sensor DC Supply short to +batt 620-04 651-05 262-04 1-05 5 Volt Sensor DC Power Supply short to ground Cylinder #1 Injector open circuit 651-06 652-05 652-06 653-05 1-06 2-05 2-06 3-05 Cylinder #1 short Cylinder #2 Injector open circuit Cylinder #2 short Cylinder #3 Injector open circuit 653-06 654-05 654-06 655-05 3-06 4-05 4-06 5-05 Cylinder #3 short Cylinder #4 Injector open circuit Cylinder #4 short Cylinder #5 Injector open circuit 655-06 656-05 5-06 6-05 Cylinder #5 short Cylinder #6 Injector open circuit 656-06 657-05 657-06 658-05 6-06 7-05 7-06 8-05 Cylinder #6 short Cylinder #7 Injector open circuit Cylinder #7 short Cylinder #8 Injector open circuit 658-06 659-05 8-06 9-05 Cylinder #8 short Cylinder #9 Injector open circuit 6 6 6 6 6 6 6 6 6 6 8 S (P CE RE AD N KT SI HM AI FN TG ) SENSOR B BK K- -1 18 8 1 2 EE E 99 9 66 6 33 3 -- - AA A 43 2 80 9 CB W UK H -- - 11 1 88 8 2016615 A-C6 1552269 SECONDARY ENGINE S (P CE AE MD S HT AI FM TI )NG SENSOR B BK K- -1 18 8 1 2 E E9 96 65 6- -A A1 35 2 B YU L- -1 18 8 2016616 A-C7 1552269 TIMING CALIBRATION(TC) 1 G858-A39 WH-18 PROBE CONNECTOR 2 G857-A40 YL-18 A-C11 FUEL DIFFERENTIAL 1552269 PRESSURE SWITCH BK-18 1 F421-A23 YL-18 2122768 BK-18 2 G833-A45 PK-18 994-A20 995-A22 C967-A25 C984-A72 C991-A7 G828-A3 G828-A28 G828-A36 G828-A38 G829-A4 G829-A31 G829-A35 G829-A37 G833-A11 G833-A43 G833-A69 8 8 18 8 E9 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 CAT DATALINK+ CAT DATALINK- AIR SHUTOFF ETHER HOLD IN + ETHER HOLD IN - ETHER MAN OVERRIDE E-STOP CAN DATALINK- START/ RUN / STOP CAN DATALINK SHIELD BATTERY+ CAN DATALINK+ BATTERY+ BATTERY+ BATTERY+ BATTERY+ BATTERY- BATTERY- BATTERY- THROTTLE BATTERY- DROOP BK-18 2 SMMS 2 B 1B 3- 1T 12 489 B 1B 3- 1T 13 489 1480757 304-BB2 GY-8 BB-T4 1311487 G S STARTER 2 MTR BAT 2371962 MOTOR

Стр. 1

C27 Generator Set Electrical System

RESISTOR MUST MOVE TO END OF LINE WHEN REMOTE DEVICE IS INSTALLED NOTE M (F405) (D200) 1R1 1R2 ESPB ESPB (E565) (E565) CONN (174-0502) FUEL SUPPLY FROM BELOW FLOOR LEVEL BULK TANK AUTOMATIC FUEL TRANSFER SYSTEM 1 11 PR 14 CP-C12 1552252 CP-C14 3E5179 CP-C12-01 (D200) (108) 2L3 2L4 EMCP3 CP-C1 1607689 (F405) (Y794) (Y795) RESISTOR (134-2540) TERMINATING CONN SERVICE GENERATOR SECONDARY ENCLOSURE LIGHTING PL1 PSPB 4 10 84 LFLS 83 LFLS 81 (BATTERY POWER 12 PIN CONNECTION) 1 2 CP-C12-02 (D200) (108) 1L4 1L3 RO1-NO DI-1 51 70 CP-C1-51 (Y796) (102) (9W-1951) CP-C11 202 202 ELS 2 1 PL2 2A F23 211 1B 2B 84 3 4 2 1 83 2 PR A1 A2 3 CP-C12-03 (D200) (108) (E565) R01 RO1-C 61 CP-C1-61 E-C40 9X-1339 BATT + BATT - 10 AMP NOTE S NOTE R 4 CP-C12-05 CP-C12-04 (D200) (D200) (D998) (D998) R02 RO2-NO RO2-C 48 CP-C1-58 CP-C1-48 CP-C4 1030213 MB-C1 9X4391 11 12 EC-C3 CAN1 SH PRPB 81 18 9 81 5 6 CP-C12-06 (D200) RO3-NO 58 35 (Y905) (Y905) RO3-NO 13 14 15 893-E60 PK-18 892-E59 PU-18 CDL - CDL + PANEL LIGHTING PLS 1 2 PL1 2 3 4 7 CP-C12-07 (108) R03 RO3-C 43 (Y904) RO3-C CAN1 - CP-C13-08 CP-C3-08 CP-C3-04 CP-C13-04 PL2 2 4 5 CP-C12-08 CP-C12-09 (108) (108) R04 RO4-NO RO4-C 41 33 (E565) RO4-NO CAN1 + 6 CP-C12-10 (108) RO5-NO 32 (F702) RO5-NO SHUNT TRIP FIRST CIRCUIT BREAKER AUXILIARY CIRCUIT BREAKER CONTACT 7 CP-C12-11 CP-C12-12 (108) (108) R05 RO5-C RO6-NO 40 (Y908) RO5-C RO6-NO 202 RO4-NO C2 a SH TC C1 BREAKER AUX 233 233A P40-A 8T9834 01 E-C40 9X1339 8 E-C1-01 CP-C5-01 R06 RO6-C 27 26 (Y911) (Y910) RO6-C C2 a TC SH SHUNT TRIP CB C1 BREAKER AUX 11 14 231 231A LH MPU SHIELD LH MPU + 02 838-E12 838-E9 134-6528 CU 134-6528 RD E-C1-02 CP-C5-02 R07 02 (Y914) RO7-NO C2 a SH TC SHUNT TRIP CB C1 11 12 232 232A LH MPU - 03 838-E8 137-6528 BK E-C1-03 CP-C5-03 R07 15 (Y913) (Y912) RO7-NC RO7-C SHUNT TRIP CB SECOND CIRCUIT BREAKER BREAKER AUX 233B ELECTRONICS BATTERY + AUX BATT + 05 04 101-E15 101-E6 GY-14 GY-14 E-C1-05 E-C1-04 CP-C5-04 CP-C5-05 01 25 (Y916) RO8-NO GROUND FAULT ALARM BREAKER AUX 11 14 233 ETHER AUTO/MANUAL 09 F720-E2 GY-18 E-C1-06 CP-C5-06 NOTE A R08 R08 14 (Y917) RO8-NC DI-03 MB-C1-67 CP-C4-67 11 12 231 231B DIGITAL REFERENCE 15 F715-E14 GY-18 E-C1-07 CP-C5-07 NOTE A DO-01 69 24 (Y915) (F709) RO8-C DO-1 14 11 JUMPER TO A2 THIRD CIRCUIT BREAKER 232 232B ENGINE SHUTDOWN 1 RATED SPEED 21 23 F702-E10 D998-E19 GY-18 GY-18 E-C1-09 E-C1-08 CP-C5-08 CP-C5-09 NOTE C DO-02 A1(+) 68 56 (P733) (R955) A1(+) DO-2 BREAKER AUX 11 14 233 233C ELEC-BATT - 39 202-E26 GY-14 E-C1-10 CP-C5-10 A1(-) 46 P(734) (P735) A1(-) A2(+) 202 DI-05 8 7 LFLS BREAKER AUX 11 12 231 231C AUX-NEG - 40 202-E11 GY-14 E-C1-11 CP-C3 1950534 CP-C5-11 A2(+) A2(-) 37 38 (P736) A2(-) NOTE T 232 232C CAN DATA LINK (+) CAN DATA LINK (-) 13 14 892-E59 893-E60 PK-18 PK-18 (AUX BATTERY POWER 08 PIN CONNECTION) CP-C3-01 (202) A3(-) NOTE A A3(+) 29 30 (P737) (P738) A3(+) A3(-) OPTIONAL CUSTOMER FORM C CONTACTS CAN 1 + 35 M756-E5 1532707 YL CP-C3-02 (202) NOTE D DI-02 DI-03 54 55 (F406) (F407) DI-02 DI-03 MB-C1-30 LFLS CAN 1 - 36 M755-E4 1532707 GN DI-04 53 (F408) DI-04 DI-05 TERMINATING 202 DI-04 5 6 CAN 1 SHIELD 38 1532707 CU M757-E3 DI-05 DI-06 44 45 (G487) (G488) DI-06 RESISTOR (134-2540) OHMS 120 CP-C4-30 (ENGINE 40 PIN CONNECTION) NOTE A NOTE A DI-07 DI-08 36 28 (G489) (G490) DI-07 DI-08 FRBS CP-C3-07 CP-C13-07 CP-C13-03 MODBUS + 05 (XX) (XX) R951 R952 A B C (174-0502) CONN CP-C12-07 202 DI-07 1 2 MODBUS REF MODBUS - 03 04 (XX) R953 CP-C12-01 NOTE U CP-C3-03 AUX (+) AUX (-) MB-C1-30 MB-C1-31 CAN1 + 40 (M756) CAN1 SH CAN1 - 27 26 (M755) (M757) (AUX +) (AUX -) CAN2 SH 02 (Y796) (Y796) CAN2 - CAN2 + 15 (Y795) (Y794) (Y794) (Y795) DC OPTIONS DC SCHEMATIC 25 COMMUNICATIONS SCHEMATIC VOLTAGE SENSING A 13 (E486) CONN (174-0502) A VOLTAGE SENSING B 11 (E487) 120 VOLTAGE SENSING C 09 (E488) (F409) TERMINATING 240 AC SUPPLY 120/240V CUSTOMER CP-C13 3E3388 CP-C3 1950534 VOLTAGE SENSING NEUTRAL CURRENT COMMON 07 39 (F453) RESISTOR (134-2540) 120 L0 L1 L2 L3 LOAD MB-C1-14 CP-C4-14 CP-C13-01 GY-18 202-CP87 CURRENT A 31 (F448) L2 N L1 3 OR 4 POLE CASE CIRCUIT OPTIONAL MOLDED MB-C1-28 CP-C4-28 CURRENT B CURRENT C 47 57 (F450) (F452) C C C C AUX + (EMCP3.1ONLY) HC A1 A2 131 BREAKER MPU (+) 66 (838) AUX - R06-NO A1 101-CP68 GY-18 MPU (-) 67 (838) (108) (M756) (M755) (M757) NOTE F AUX + A1 A2 HC 131 TO GENERATOR MID POINT CONNECTION 240 VAC T0 T1 T2 T3 L A2 BATTERY (+) BATTERY (-) 52 65 (D200) AFTS AFCR AUTOMATIC FUEL TRANSFER SYSTEM AUXILIARY FUEL CONTROL RELAY NIAR NO NC NORMALLY OPEN NORMALLY CLOSED NOT IN AUTO RELAY GND L2 N L1 DO1 (EMCP3.2/3.3 ONLY) OPTIONAL SPEED TRIM POTENTIOMETER GNDFR K ALTERNATOR ALT ALARM RELAY ALR ALM ALARM MODULE OUVR PC OVER/UNDER VOLTAGE RELAY PUMP CONTACTOR PULSE WIDTH MODULATION SIGNAL 122 124 120 GNDFCT ATB ASR AC TRANSFORMER BOX AIR SHUT-OFF RELAY PCB PEECR PEEC PROGRAMMABLE ELECTRONIC ENGINE CONTROL PRINTED CIRCUIT BOARD PEEC RELAY 131 HC SPACE HEATER CP-C2 2559435 ATR AUX ALTERNATOR TEMPERATURE RELAY AUXILIARY TERMINAL STRIP PLS PANEL LIGHT SWITCH PL PANEL ILLUMINATION LIGHT 132 8 AMP F17 135 140 140 5 6 240 VAC 120 VAC 140 H1 H3 H3 BATTERY POWER E486 F11 1/10 AMP E486 BC BATTERY BATT BATTERY CHARGER PR PRL POT PUMP RELAY POTENTIOMETER 30 Page, (Dimensions:

(39 inches x 28 inches) L N B A E487 1/10 AMP F12 E487 BCF BTR BEARING TEMPERATURE RELAY BATTERY CHARGER FAILURE SWITCH PRPB PS PUMP RUN PUSHBUTTON PUMP RUN LIGHT PINION SOLENOID L2 133 142 142 141 HC GND 142 H2 H2 H4 F50 F51 F52 E488 1/10 AMP F13 E488 CAM CB CIRCUIT BREAKER CUSTOM ALARM MODULE PSPB PSL PWM PULSE WIDTH MODULATED PUMP STOP PUSHBUTTON PUMP STOP LIGHT 8 AMP F18 8 7 BATTERY CHARGER CHARGER BATTERY 240 VAC NOTE K 3 1 F409 F409 CCM CDVR CIM CUSTOMER COMMUNICATION MODULE DIGITAL VOLTAAGE REGULATOR CUSTOMER INTERFACE MODULE RDM RAN RELAY DRIVER MODULE REMOTE ANNUNCIATOR L1 132 MCB1 32 AMP 138 148 HC NOTE G 1L1 JACKET NOTE H BELOW SEE CHART NOTE J CP-C12-08 CP-C12-02 E-C1-08 E-C1-07 2 MB-C1-36 MB-C1-22 MB-C1-08 CP-C4-08 F453 F448 CP-C10 1552267 CP-C9 3E3370 F453 F448 CR CSFS CRANK RELAY CURRENT SCR0LL FUEL SYSTEM RFI RHLH RR RIGHT HAND/LEFT HAND SWITCH RADIATED FREQUENCY IMMUNITY RUN RELAY 2 1 2 1 WATER HEATER F450 CT CTR CURRENT TRANSFORMER CRANK TERMINATION RELAY SASV SATS SAS SCS SEC START AID SOLENOID VALVE START AID TEMPERATURE SWITCH SCROLL SWITCH START AID SWITCH RENR7952-00 3 1 (BATTERY OPTION (PANEL MOUNT NON-UL) 240 VAC CP-C14-08 CP-C14-02 CP-C5-08 CP-C5-07 CP-C4-36 CP-C4-22 F450 F452 DIODE D ECLS ENGINE COOLANT LOSS SENSOR SHTC CIRCUIT BREAKER SHUNT TRIP COIL SECOND 133 139 134 HC 4 2 1L2 AUX + 8 AMP F15 + F452 ECTS ECS ENGINE COOLANT TEMPERATURE SENSOR ENGINE CONTROL SWITCH SLR SL SYNCHRONIZING LIGHT RESISTOR SYNCHRONIZING LIGHT 4 3 4 3 AUX - - 1 2 3 15 16 20 19 21 27 26 28 EFCR EFR EMERGENCY FUEL CONTROL RELAY ENGINE FAILURE RELAY SMMS SMR SM STARTING MOTOR RELAY STARTING MOTOR MAGNETIC SWITCH STARTING MOTOR AUTOMATIC FUEL TRANSFER SYSTEM ELECTRONIC EG EGA ELECTRONIC GOVERNOR (SPEED SENSING) ELECTRONIC GOVERNOR ACTUATOR SP SS SPEED ADJUST POTENTIOMETER SYNCHRONIZING SWITCH 205 204 OL PC AUX - LOADSHARE MODULE EMSR ELS EGR ENCLOSURE LIGHT SWITCH EMERGENCY STOP RELAY ELECTRONIC GOVERNOR RELAY TSC T GENERATOR LINE LEADS TRANSFER SWITCH POSITION PSPB PR 95 96 A1 A2 11 10 12 4 6 5 7 9 8 GEN VOLTAGE SENSING (-B) GEN VOLTAGE SENSING (-C) ENGINE FAILURE RELAY ENFR EOPS VOLTAGE ADJUST RHEOSTAT ENGINE OIL PRESSURE SENSOR VAR TX INDICATING CONTACT TRANSFORMER CP-C3-06 CP-C13-06 (AUX +) 207 2A 1A 206 9 6 A2 A1 PLR CP-C3-02 CP-C13-02 (AUX -) GEN VOLTAGE SENSING (-A) PHASE B GEN (CT2) EOTS ESDR ESPB ENGINE OIL TEMPERATURE SENSOR ENGINE SHUTDOWN RELAY EMERGENCY STOP PUSH BUTTON VR VOLTAGE REGULATOR PLR PSL LSC2-A LSC2-B LSC2-C LSC3-A LSC3-B LSC3-C CP-C9-C CP-C4-28 CP-C4-14 CP-C4-13 T2 W T3 DRIVER SUPPLY (50) PHASE B GEN (CT1) DS50 GENERATOR PRIMARY FUSE FCR F ESTS EMERGENCY STOP SWITCH ON ENCLOSURE 12 11 X2 X1 R SHIELD TO BE GROUNDED NOTE:

U T1 V 18-30V CNTL PWR INPUT (B+) 10-18V CNTL PWR INPUT (B-) 108 D200 (9W-1951) SERVICE CONN FCS FCTM FUEL CONTROL TIMER MODULE FUEL CONTROL SOLENOID FUEL CONTROL RELAY PLR PRL CP-C10-A CP-C10-B CP-C10-C CP-CP-A CP-C9-B MB-C1-28 MB-C1-14 MB-C1-13 AT CONTROL END ONLY CONNECTION REQUIRED FOR SE GENERATOR ONLY HARNESS M FAULT SHUTDOWN DRIVER +/- 10VDC INPUT (A) FSD VDC-A (108) FPT FRBS FUEL RUPTURE BASIN SWITCH FS FUEL PUMP TIMER FUEL SOLENOID FUEL SHUT-OFF SOLENOID 14 11 X1 X2 G LS12 T4 T5 T6 CD-C3 2341856 ALARM OUTPUT DRIVER +/- 10VDC INPUT (B) VDC-B ALM BATT + BATT - FSOS FTSPR FUEL TRANSFER SYSTEM PUMP RELAY PC 208 209 132 F21 OL T1,T3 NOTE C LS11 LS10 NOTE E 122 11 POWER INPUT (PMG A) CD-C1 2341858 CAN1 SHIELD GNDFR GOV GNDFCT GFR GROUND FAULT CT GENSET FAULT RELAY GROUND FAULT RELAY STANDARD WIRING 15 AMP 2 1 2 209 FUEL TRANSFER PUMP 3/4 HP, 1Ш, 2 POLE 240 VAC BATTERY CHARGER TERMINAL CHART - E488 120 13 12 POWER INPUT (PMG B) POWER INPUT (PMG C) (892) CAT DATA (-) CAT DATA (+) GRR GENERATOR RUN RELAY GOVERNOR IDENTIFIER FOR PACKAGE OPTIONS CUSTOMER WIRING 131 210 PC 4 3 OL 4 210 P 115/110-230-208 50/60 HZ 8 GPM 9.2/11.2 FLA T7 T8 T9 EXC F1GEN F2GEN F2 F- F+ CD-C2 2341857 P4-CD 1552267 CAN T (M756) (M755) CAN1 - GSC GS GOVERNOR SWITCH GENERATOR SET CONTROL T2,T4 T10 T11 T12 + GND F1 6 GND CANBUS-CAN1+ A CAN1 + IC HC GSM REMOTE START/STOP INITIATE CONTACT HEATER CONTACTOR GOVERNOR SYNCHRONIZING MOTOR ALTERNATIVE WIRING T0 N CANBUS-CAN1- P3-MB 1552267 B (M756) (M756) MB-C1-1 CP-C4-1 KWR IDLE RATED RELAY IRR KILOWATT RELAY SHIELDED WIRE OPTIONS 11 PMG CONTACT SENSE-LOWER CANBUS-SHIELD C A B (M755) CP-C4-2 MB-C1-2 (M755) LFLS L LOW FUEL LEVEL SWITCH LOAD LEADS RELAY CONTACT (NORMALLY OPEN) GEN L5 CD-C3 2341856 CONTACT SENSE-RAISE A C (M757) (M757) CP-C4-3 MB-C1-3 MCS MAN MODE CLEAR SWITCH MANUAL RELAY CONTACT (NORMALLY CLOSED) PHASE ROTATION 1-2-3 12 PMG 11 1 2 CDVR CNCT SNS-EXCITATION DSABLE CONTACT SENSE-COMMON B MPU MV MAGNETIC SPEED PICKUP MOTOR VALVE/SOLENOID VALVE GENERATOR FRAME (CHASSIS) GROUND S M 13 PMG N 13 12 3 CONTACT SNSE-VAR/PF ENABLE CONTACT SENSE-FAULT RESET C EARTH GROUND INPUT 2 DEFAULT SPN = "SPARE" INPUT 1 DEFAULT SPN = "SPARE" INSTALLED IF OPTIONAL PM GENERATOR IS SELECTED PM GENERATOR CDVR (893) (893) CP-C6-1 E-C2-1 SOLENOID INPUT 4 DEFAULT SPN = "SPARE" INPUT 3 DEFAULT SPN = "SPARE" (892) (892) E-C2-8 CP-C6-8 RESISTOR INPUT 5 DEFAULT SPN = "SPARE" INPUT 7 DEFAULT SPN = "SPARE" INPUT 6 DEFAULT SPN = "SPARE" AC SCHEMATIC TEMPERATURE SWITCH INPUT 8 DEFAULT SPN = "SPARE" INPUT 9 DEFAULT SPN = "SPARE" INPUT 10 DEFAULT SPN = SPARE INPUT 11 DEFAULT SPN = SPARE NOTE A:

NOT AVAILABLE WITH EMCP 3.1 LIQUID LEVEL SWITCH INPUT 12 DEFAULT SPN = SPARE NOTE B: EMERGENCY STOP PUSHBUTTON INSTALLED WITH OPTIONAL PACKAGE ENCLOSURE. REMOVE AND DISCARD JUMPER CONNECTOR ES-C1. LAMP NOTE C: NOT AVAILABLE WITH EMCP3.1 & EMCP3.2 USER LOAD NOTE D: REMOTE INITIATE CONTACT NOTE E: LOADSHARING LINES ARE COMMON TO ALL UNITS. BREAKDOWN DIODE BIDIRECTIONAL USER LOAD OUTPUT 1 DEFAULT SPN = "COOLANT TEMP HIGH WARNING" RELAY AND ANALOG/DIGITAL INPUT AND OUTPUT TABLE NOTE F: COMPONENTS INSTALLED WITH ANY COMBINATION OF THE SPACE HEATER, DIODE USER LOAD USER LOAD OUTPUT 2 DEFAULT SPN = "ENGINE OVERSPEED" NOTE G: COMPONENTS INSTALLED ONLY WITH JACKET WATER HEATER OPTION.

BATTERY CHARGERS, OR ELECTRIC JACKET WATER HEATER OPTIONS. FUSE USER LOAD NOTE H: COMPONENTS INSTALLED WITH OPTIONAL UL BATTERY CHARGER. NOT USED WITH FUEL FIRED JACKET WATER HEATER. USER LOAD OUTPUT 3 DEFAULT SPN = "ENGINE OVERCRANK" NOTE J: COMPONENTS INSTALLED WITH OPTIONAL NON-UL BATTERY CHARGERS. UL BATTERY CHARGERS WIRED 120 VAC. EMERGENCY SWITCH USER LOAD USER LOAD OUTPUT 4 DEFAULT SPN = "OIL PRESSURE LOW SHUTDOWN" IEC BATTERY CHARGERS WIRED 240 VAC. FUSE F15 IS A 6 AMP FUSE SUPPLIED WITH 10 AMP BATTERY CHARGER. SUPPLIED WITH 5 AMP BATTERY CHARGER. FUSE F15 IS A 15 AMP FUSE RELAY COIL USER LOAD NOTE K: COMPONENTS INSTALLED ONLY WITH OPTIONAL SPACE HEATERS.

CIRCUIT BREAKER USER LOAD OUTPUT 5 DEFAULT SPN = "COOLANT TEMP HIGH SHUTDOWN" NOTE L: COMPONENTS INSTALLED WITH EITHER THE AUTOMATIC FUEL TRANSFER SYSTEM 1 OR THE AUTOMATIC FUEL TRANSFER SYSTEM 3 OPTIONS. MARSHALLING BOX I/O TERMINAL USER LOAD USER LOAD OUTPUT 6 DEFAULT SPN = "GENERATOR CONTROL NOT IN AUTO" NOTE M: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #1. MARSHALLING BOX AC TERMINAL USER LOAD NOTE P: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #3. NOTE N: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #2. CUSTOMER INTERFACE TERMINAL USER LOAD OUTPUT 7 DEFAULT SPN = "OIL PRESSURE LOW WARNING" NOTE R:

"PUMP OFF" 90% INCREASING USER LOAD USER LOAD OUTPUT 8 DEFAULT SPN = "COOLANT TEMP LOW WARNING" NOTE S: "PUMP ON" 50% DECREASING CONNECTOR ALL ANALOG AND DIGITAL INPUTS ARE DEFAULT "SPARE". NOTE T: COMPONENTS INSTALLED WITH FUEL TANK LOW LEVEL SHUTDOWN OPTION. NOTE U: COMPONENTS INSTALLED WITH DUAL WALL TANK OPTION.

REQUIRES EMCP3.2 OR EMCP3.3 I/O MODULE OPTION (F405) 2R4 1L3 1L4 NOTE B C B A 120 OHMS A B C D E F G H I J (202) (Y796) (893) (892) (Y795) (Y794) (Y794) (Y795) (202) (Y796) CP-C4-31 MB-C1-31 (Y794) (Y795) CP-C4-51 MB-C1-51 (202) (Y796) CP-C4-37 MB-C1-37 CP-C4-23 MB-C1-23 (D200) (Y796) (Y795) (Y794) 1 8 (838) (838) (838) (108) (108) (101) (F720) (F720) (F715) (F702) (D998) (D200) (Y904) 43 33 44 20 17 18 34 35 06 46 39 40 08 47 36 48 49 57 58 59 62 64 63 60 50 32 61 38 24 52 50 34 42 63 64 62 (E565) (108) (Y908) (Y911) (Y910) (Y914) (Y913) (Y912) (Y916) (Y917) (Y915) (F709) (R955) (P733) (P734) (P735) (P736) (P737) (P738) (F406) (F407) (F408) (G487) (G488) (G489) (G490) (R951) (R952) (R953) (Y908) (Y911) (Y910) (Y914) (Y913) (Y912) NOTE N 4 10 LFLS LFLS 84 84 81 83 83 2 F23 PR 2A 3 4 2 1 A1 A2 NOTE S NOTE R 84 PR 81 11 14 AUTOMATIC FUEL TRANSFER SYSTEM 2 FUEL SUPPLY FROM ABOVE GROUND BULK TANK 84 PR 85 85 2 31 34 2 1 MV PR 85 2 AUTOMATIC FUEL TRANSFER SYSTEM 3 FUEL SUPPLY FROM FREESTANDING BULK TANK 31 34 2 1 MV PR 11 14 PSPB 4 10 LFLS LFLS 211 84 84 81 83 83 2 F23 PR 2A 1B 2B 3 4 2 1 A1 A2 NOTE S NOTE R PRPB 18 9 NOTE P 81 81 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 CP-C3-03 (202) CP-C3-04 (202) CP-C3-05 (101) CP-C3-06 (101) CP-C3-07 (101) CP-C3-08 (101) CP-C4-30 (101) 1 2 3 4 5 6 B C OHMS 1 2 3 4 5 6 7 8 CP-C13-05 7 5 9 8 11 1 2 3 E487 E488 F409 CT 2 DROOP CT SPLICE 1 F453 F448 SPLICE 2 F450 CT 3 SPLICE 3 F452 A C B 10 11 12 2 1 9 8 7 6 5 4 3 A B C D E F G H I J (D200) (M757) (893) E487 124 1 2 3 4 5 BATTERY CHARGER DESIGNATION A B 10 AMP NON-UL 5 AMP NON-UL 0 L 240 N 1 2 3 4 5 6 7 8 9 (M756) (M755) (M757) (M755) (M757) I/O MODULE INPUT #1 INPUT #2 INPUT #3 INPUT #4 INPUT #5 INPUT #6 INPUT #7 INPUT #8 INPUT #9 INPUT #10 INPUT #11 INPUT #12 INPUT COMMON #1 INPUT COMMON #2 INPUT COMMON #3 INPUT COMMON #4 OUTPUTUT #1 (N.O) OUTPUTUT #1 (N.C.) OUTPUTUT #1 (COM) OUTPUTUT #2 (N.O) OUTPUTUT #2 (N.C) OUTPUTUT #2 (COM) OUTPUTUT #3 (N.O) OUTPUTUT #3 (N.C.) OUTPUTUT #3 (COM) OUTPUTUT #4 (N.O) OUTPUTUT #4 (N.C) OUTPUTUT #4 (COM) OUTPUTUT #5 (N.O) OUTPUTUT #5 (N.C.) OUTPUTUT #5 (COM) OUTPUTUT #6 (N.O) OUTPUTUT #6 (N.C) OUTPUTUT #6 (COM) OUTPUTUT #7 (N.O) OUTPUTUT #7 (N.C.) OUTPUTUT #7 (COM) OUTPUTUT #8 (N.O) OUTPUTUT #8 (N.C) OUTPUTUT #8 (COM) DO7-B LOAD DO8-B LOAD DESCRIPTION EMCP3.1 EMCP3.2 EMCP3.3 RELAY 01 NOT USED NOT USED NOT USED RELAY 02 RELAY 03 RELAY 04 RELAY 05 RELAY 06 RELAY 07 RELAY 08 DIGITAL OUTPUT #1 NOT USED SPARE COMMON SHUTDOWN SPARE SHORE POWER DISCONNECT NOT AVAILABLE NOT AVAILABLE NOT AVAILABLE NOT USED SPARE COMMON SHUTDOWN SPARE SPARE SPARE SPARE SHORE POWER DISCONNECT NOT USED SPARE COMMON SHUTDOWN SPARE SPARE SPARE SPARE SHORE POWER DISCONNECT DIGITAL OUTPUT #2 DIGITAL INPUT #1 DIGITAL INPUT #2 DIGITAL INPUT #3 DIGITAL INPUT #4 DIGITAL INPUT #5 DIGITAL INPUT #6 NOT AVAILABLE E-STOP RUN INITIATE GROUND FAULT LOW FUEL ALARM LOW FUEL SHUTDOWN BATTERY CHARGER FAIL NOT AVAILABLE E-STOP RUN INITIATE GROUND FAULT LOW FUEL ALARM LOW FUEL SHUTDOWN BATTERY CHARGER FAIL SPARE E-STOP RUN INITIATE GROUND FAULT LOW FUEL ALARM LOW FUEL SHUTDOWN BATTERY CHARGER FAIL DIGITAL INPUT #7 NOT AVAILABLE FUEL LEAK ALARM FUEL LEAK ALARM DIGITAL INPUT #8 NOT AVAILABLE SPARE SPARE ANOLG INPUT #1 SPARE SPARE SPARE ANOLOG INPUT #2 SPARE SPARE SPARE ANALOG INPUT #3 NOT AVAILABLE SPARE SPARE A B C

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