Polaris RANGER RZR 800 — Front Gearcase Lubrication

MAINTENANCE Front Gearcase Lubrication 1. Position vehicle on a level surface. The front gearcase lubricant level should be checked and changed in accordance with the maintenance schedule. 2. Remove the fill plug and check the fluid level. Be sure vehicle is positioned on a level surface when checking or changing fluid. 3. Add the recommended fluid as needed. 4. Reinstall the fill plug and torque to 8-10 ft. lbs. (11-14 Nm) . 2 Check vent hose to be sure it is routed properly and unobstructed. Lubricant Change: The drain plug is located on the bottom of the gearcase. Front Gearcase Specifications Specified Lubricant: Premium Demand Drive Fluid LT (PN 2876251) Capacity: 6.75 oz.

(200 ml) Fill Plug: 8-10 ft. lbs. (11-14 Nm) Drain Plug: 8-10 ft. lbs. (11-14 Nm) Lubricant Level Check: The fill plug is located on the bottom right side of the front gearcase. Maintain the lubricant level even with the bottom threads of the fill plug hole. 1. Remove the fill plug. 2. Place a drain pan under the drain plug. 3. Remove the drain plug and allow fluid to drain completely. 4. Clean the drain plug. Inspect the O-ring and replace if damaged. 5. Reinstall the drain plug; torque to 8-10 ft. lbs. (11-14 Nm) . 6. Add the recommended fluid. Maintain the lubricant level even with the bottom threads of the fill plug hole. 7. Reinstall the fill plug; torque to 8-10 ft. lbs. (11-14 Nm) .

8. Check for leaks. Discard the used lubricant properly. Fill Plug 8-10 ft. lbs. (11-14 Nm) 2.19 8-10 ft. lbs. Fill Plug (11-14 Nm) Drain Plug 8-10 ft. lbs. (11-14 Nm) 8-10 ft. lbs. Fill Plug (11-14 Nm) Drain Plug 8-10 ft. lbs. (11-14 Nm)