Polaris RANGER RZR 800 — Rear Gearcase Lubrication

MAINTENANCE Rear Gearcase Lubrication Lubricant Change: Rear Gearcase Specifications The drain plug is located on the bottom right side of the rear gearcase. Specified Lubricant: ATV Angle Drive Fluid (PN 2871653) Capacity: 18 oz. (532 ml) Fill Plug Fill Plug Torque: 40-50 ft. lbs. (54-68 Nm) Drain Plug Torque: 30-45 in. lbs. (3-5 Nm) Lubricant Level Check: The fill plug is located on the right side of the rear gearcase. Maintain the fluid level even with the bottom of the threads of the fill plug hole. Drain Plug Fill Plug 1. Remove the fill plug. 40-50 ft. lbs. (54-68 Nm) 2. Place a drain pan under the drain plug. 3. Remove the drain plug and allow the lubricant to drain completely. 4.

Clean the drain plug. Maintain Level at Bottom of Threads 5. Reinstall the drain plug with new O-ring and torque to 30-45 in. lbs. (3-5 Nm) . 1. Position the vehicle on a level surface. 2. Remove the fill plug and check the fluid level. The lubricant level should be even with the bottom of the threads of the fill plug hole. Fill Plug 40-50 ft. lbs. (54-68 Nm) 3. Add the recommended lubricant as needed. 4. Reinstall the fill plug and torque to 40-50 ft. lbs. (54-68 Nm) Maintain Level at Bottom of Threads 30-45 in. lbs. (3-5 Nm) Drain Plug 6. Add the recommended lubricant. Maintain the fluid level even with the bottom threads of the fill plug hole. 7.

Reinstall the fill plug and torque to 40-50 ft. lbs. (54-68 Nm) . 8. Check for leaks. Discard used lubricant properly. 2.20