User notes 3.1 General 3.2 Specifications The documentation of the workshop manual has been created based on the engine available at the time of going to press. There may be deviations in the descriptions, illustra- tions and parts due to further developments. 3.2.1 Accident prevention and safety regu- lations The legally prescribed rules for the prevention of ac- cidents must be observed. These are available from professional associations or from dealers. These are dependent on the application site, operating mode and the operating and auxiliary materials be- ing used.
The maintenance work described in the operation manual and in the workshop manual must be carried out on schedule and completely. The maintenance personnel must have the necessary technical knowledge to perform the work. Safety and protec- tion devices which are removed during maintenance work must be replaced again afterwards. 3 Special protection measures are specified depend- ing on the work being carried out, and are identified in the job description. Among other things it generally applies that: Caution! The rules for the prevention of accidents and the safety regulations must be observed during mainte- nance work. z for the personnel:
Only briefed personnel may operate or main- tain the engine. Unauthorised persons are prohibited access to the machine room. Reference is made in the workshop manual job cards to the regulations in chapter 3.2. These must be read before working on the engine and must be strictly followed. Wear close-fitting clothing and ear protectors in the machine room when the engine is in op- eration. The maintenance intervals and the work to be per- formed are specified in the maintenance schedule of the operation manual. The job cards contain tech- nical documentation on the execution of mainte- nance work. Only deploy trained personnel to do repairs and maintenance work.
Do not work on the fuel system when the en- gine is running. The fuel system is under high pressure - danger of death. Go to the workshop immediately in case of leaks in the fuel system. z for the engine room: Ensure adequate ventilation (do not cover air shafts). Provide first aid kit and suitable fire extinguish- ers. Check the filling and readiness for opera- tion regularly. Only store inflammable materials in the ma- chine room if they are essential for operation of the system. Smoking and naked flames are prohibited in the machine room. z for operation, maintenance and repairs on the engine:
After all work on the fuel system, it must be bleeded - see the operation manual, chapter "6.2 Fuel system“. Only start the engine when all the protective devices have been fitted. Make sure no-one is standing in the danger area. Cleaning, maintenance and repair work may only be performed with the engine at a stand- still and secured against starting. Injection lines and high pressure pipes must not be deformed. Damaged injection lines and high-pressure pipes must be renewed. © 12/2005 5983-001 3/6