5. Install the spark arrester assembly and secure with the three cap screws. Tighten to 60 in.-lb. 1. Remove the mounting screws secur- ing the taillight/brakelight assembly to the rear ROPS tube. 6. Install the muffler and secure it to the exhaust pipe with the two springs. 2. Rotate the socket counterclockwise and remove it from the housing. Light Bulb Replacement 3. To remove the bulb from the socket, pull it straight out of the socket. CAUTION 4. To install the bulb, push it straight into the socket. Use only specified bulbs indicated in the Specifications chart as replace- ment bulbs. 5. Insert the socket into the housing and rotate it clockwise. NOTE:
The bulb portion of the headlight is fragile. HANDLE WITH CARE. When replacing the head- light bulb, do not touch the glass portion of the bulb. If the glass is touched, it must be cleaned with a dry cloth before installing. Skin oil residue on the bulb will shorten the life of the bulb. 6. Position the taillight/brakelight assem- bly on the rear ROPS tube; then tighten the mounting screws securely. Checking/Adjusting Headlight Aim The headlights can be adjusted vertically and horizontally. The geometric center of the HIGH beam light zone is to be used for vertical and horizontal aiming. To replace the headlight bulb, use the fol- lowing procedure. 1.
Rotate the back of the headlight bulb counterclockwise, disconnect the wir- ing harness, and discard the bulb. 1. Position the vehicle on a level floor so the headlights are approximately 6.1 m (20 ft) from an aiming surface (wall or similar aiming surface). XR065C 2. Connect the new headlight bulb to the wiring harness and insert into head- light assembly. Turn clockwise to secure the bulb. 0748-733 NOTE: There should be an aver- age operating load on the vehicle when adjusting the headlight aim. 3. Adjust the headlight (see Checking/ Adjusting Headlight Aim in this sub- section. 2. Measure the distance from the floor to the mid-point of each headlight. CAUTION 3.
Using the measurements obtained in step 2, make horizontal marks on the aiming surface. When replacing the headlight bulb, be careful not to touch the glass por- tion of the bulb. Grasp the new bulb with a clean cloth. 4. Make vertical marks which intersect the horizontal marks on the aiming surface directly in front of the head- lights. To replace the taillight/brakelight bulb, use the following procedure. 51