J5 07/26/2007 ENGINE MECHANICAL - L31 5.7L V8 OPERATION DESCRIPTION OPERATION NUMBER NPR W3/W4 N/W CREW NQR W4/W5 NRR W5500HD FRR WT5500 FTR FVR FXR HTR HVR HXR CRANKSHAFT-REPLACE POLICY: K,T INC: R&R engine assy, spark plugs & gap, water pump, timing cover/gasket/chain/gear & align marks, oil pan & pump, rear main seal/housing/gasket, mark main & cap, rod & main caps, push pistons to TDC, plastic gauge the crank, adjust timing ADD: A - With NC B - With Oil Cooler C - To R&R Cyl Head ONE BOTH o - To replace Piston (Only) EACH PISTON NOTE: TIME NOT TO EXCEED REPLACEMENT OF ALL PISTONS ALL PISTONS E - To Replace Rod &lOr Pin (Only) EACH RNO DTE:
TIME NOT TO EXCEED REPLACEMENT OF ALL RODS ALL RODS F - To Replace Rings (Only) EACH PISTON NOTE: TIME NOT TO EXCEED REPLACEMENT OF ALL PISTONS ALL PISTONS J1200 9.2 0.3 0.1 2.1 3.2 0.5 3.3 0.3 2 0.4 2.7 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PISTON, ROD &lOR RINGS - REPLACE POLICY: K, T INC: R&R air cleaner assy, distributor assy, starter motor, generator, exhaust & intake manifolds, cyl head, oil pan & pump, raise & lower engine connecting rod brg cap, clean & inspect cyl head surface, valve adjust, deglaze cyl wall, adjust ignition timing. ONE CYL RIGHT BANK LEFT BANK BOTH ADD:
A - With NC B - With Engine Oil Cooler C - To Recondition valves (All) 0- To Replace Ring ONLY EACH ADDITIONAL PISTON ALL PISTONS o - To replace Rod ONLY EACH ADDITIONAL ROD ALL RODS E - To Replace Piston EACH ADDITIONAL PISTON ALL PISTONS J1300 J1301 J1307 5.5 5.4 6.9 0.3 0.1 1.5 0.4 2.4 0.5 2.5 0.5 2.9 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FLYWHEEL (Arr FLEXPLATE) - REPLACE POLICY: K INC: R&R transmission assy and flywheel. J1400 3.5 - - - - - -