Section 110-0030 Engine - Engine and Mounting ASSEMBLY Numbers in parentheses refer to Fig. 1. 10. Position fan to fan pulley on engine (1) and secure with bolts (22) and lockwashers (23). Tighten bolts (22) in a star shaped pattern to a torque of 34 Nm (25 lbf ft). Note: Tighten all fasteners without special torques specified to standard torques listed in Section 300-0080, STANDARD BOLT AND NUT TORQUE SPECIFICATIONS. 11. If removed, install rubber isolation mounts (12) to front mounting bracket (6). 12. Secure rear mounts (5) to engine (1) with bolts (7) and lockwashers (8) as identified at disassembly. Tighten bolts (7) to a torque of 150 Nm (110 lbf ft).
If removed, install rubber isolation mounts (12) in rear mounts (5). 1. Remove covers from engine filter ports and install new filters (36, 37 & 38) on engine (1), as described in 'Maintenance'. 2. If removed, secure filler hose (40) and filler assembly (49) to engine (1) with bottom clamp (41). Secure filler assembly (49) to bracket (63) using bolt (64), washers (65) and locknut (66). INSTALLATION Numbers in parentheses refer to Fig. 1. 3. Install damper (16) to rear of engine (1) and secure with bolts (18) and washers (17). Install flange coupling (19) to damper (16) and secure with bolts (20). Note:
Tighten all fasteners without special torques specified to standard torques listed in Section 300-0080, STANDARD BOLT AND NUT TORQUE SPECIFICATIONS. 4. Position alternator (50) on engine mounting bracket and align the holes in the alternator mounting flanges with the tube in the bracket. Secure alternator (50) in position with bolt (62), lockwasher (61) and locknut (60). Tighten bolt (62) finger tight at this stage. WARNING To prevent personal injury and property damage, be sure lifting device is properly secured and of adequate capacity to do the job safely. 5. Install adjuster screw and link assembly (53 thru 57) to alternator (50) and secure with bolt (51) and lockwasher (52).
Tighten bolt (51) finger tight at this stage. 1. Attach suitable lifting equipment to engine (1) lifting brackets and carefully position engine (1) assembly in the frame. Note: Replace all belts in a set when one is broken or replaced. 2. Secure engine (1) assembly to rear mounts on the frame with bolts (10), snubbing washers (11) washers (24) and locknuts (2). Secure engine (1) assembly to front mounting bracket (6) with bolts (13) and locknuts (14). 6. Install 'V' belts in the grooves of alternator (50) and accessory drive pulley. Note: Alternator belt tension adjustment is made after installation of engine (1) and the radiator assembly. 3. Connect driveline to the engine coupling.
Refer to Section 130-0010, FRONT DRIVELINES. 7. If equipped with air conditioning, install air conditioner compressor and drive belt to engine (1). Refer to Section 260-0130, AIR CONDITIONING. 4. Install tandem pump on power takeoff assembly and secure with mounting hardware. Refer to Section 230-0050, TANDEM PUMP. 8. Install poly 'V' belts to the fan pulley and crankshaft pulley. 5. Using suitable lifting equipment, install the radiator assembly to the frame and secure with mounting hardware. Refer to Section 210-0040, RADIATOR AND MOUNTING. 9. Adjust poly 'V' belts by turning the adjusting screw clockwise until the correct tension is obtained. Refer to 'Drive Belt Adjustments'.
When correct tension is obtained tighten fan hub mounting bolts to a torque of 101 - 126 Nm (75 - 93 lbf ft). 6. Adjust 'V' belts by loosening locknut (54) and turning screw assembly (55) clockwise until the correct tension is obtained (refer to 'Drive Belt Adjustments'). When correct tension is obtained tighten locknut (54). SM 1571 12-98 8