Engine - Engine and Mounting Section 110-0030 7. Tighten bolt (62) securing alternator (50) to engine mounting bracket and bolt (51) securing link (53) assembly to alternator (50) to a torque of 81 - 95 Nm (60 - 70 lbf ft). 19. Fill the engine with lube oil specified in Section 300-0020, LUBRICATION SYSTEM. Check oil level as described under 'Maintenance'. 20. Start up the engine and bring the engine oil to operating temperature. Check all lines and fittings for leaks and tighten as required. 8. Remove caps from all cooling lines and connect lines to the radiator assembly and engine (1) assembly as identified at removal. 21.
Ensure parking brake is applied and remove wheel blocks from all road wheels. 9. Install air cleaner intake pipe and exhaust piping to engine turbocharger. Tighten mounting clamps securely. 10. Remove caps from heater lines and fittings and connect heater lines to engine (1) as identified at removal. MAINTENANCE Numbers in parentheses refer to Fig. 1. Note: Carry out the following maintenance procedures in conjunction with additional procedures listed in Section 300-0020, LUBRICATION SYSTEM. 11. Remove caps from fuel lines and fittings and connect fuel lines to engine (1) as identified at removal. Every 10 Hours (Daily) 12.
Connect all electrical harnesses and cables to engine (1) (with the exception of battery connections) as identified at removal. Engine (1): Visually check engine for damage, loose or frayed belts and listen for any unusual noises. Check the turbocharger for leaks. 13. If the vehicle is equipped with air conditioning, connect the lines at the compressor as identified at removal. On completion of engine installation the air conditioning system will require to be charged. Refer to Section 260-0130, AIR CONDITIONING. Engine (1) Oil Level: Check engine oil level and add oil if low.
To allow checking before starting as well as immediately after shutting down the engine, the dipstick is provided with two types of marks: 14. Using suitable lifting equipment, install radiator guard assembly to the frame. Secure with the required mounting hardware and connect electrical connections as identified at removal. 1. Dot Marks - Before starting up after a major shut down period the oil level should be up to the top dot mark (cold level). 2. Dash Marks - Upon shutting down the engine at low idling (wait 1 to 2 minutes) the oil level should be up to, but not over, the top dash mark (hot level). 15. Using suitable lifting equipment, install hood assembly into position on the vehicle.
Secure hood assembly with mounting hardware removed at removal. Every 250 Hours 16. Connect battery positive connections to battery terminal posts. Connect battery earth connections to battery terminal posts. Engine (1): Drain engine oil and refill. Refer to Section 300-0020, LUBRICATION SYSTEM for oil specification. 17. Ensure all lines, harnesses and cables are secured with clips and clamps as removed during removal. Ensure no lines are chaffing on sharp edges or resting against areas where heat will be evident. Ensure all drain plugs and cocks are secured tightly. Engine Water Pump: Inspect water pump drain hole and clean if required. Engine Oil Filters (36):
Replace oil filters as follows: 1. Using filter wrench, remove and discard both oil filters (36) from engine (1). Inspect the sealing surface of the filter to ensure that the seal ring stayed with the filter. If not, remove it from the filter adaptor. 18. Fill the cooling system with coolant specified in Section 300-0020, LUBRICATION SYSTEM. Check the coolant level as described in Section 210-0000, COOLING SYSTEM. 2. Clean the filter adaptor with a clean, lint free cloth. SM 1571 12-98 9