Table of Contents 151 Engine Service and Repair Camshaft ............................................................................................. 38 Camshaft Operation ........................................................................ 39 Valve Assemblies ................................................................................ 40 Mechanical Lifters and Valve Lash ................................................. 40 Hydraulic Valve Lash Adjuster ........................................................ 40 Timing Chain .......................................................................................
41 Interference Engines ....................................................................... 41 VVT-i ................................................................................................... 42 Timing Belt ...........................................................................................43 Section 3: Tools, Materials Section 3 Topics ................................................................................. 45 Shop Safety ........................................................................................ 46 Engine Lift ...........................................................................................
47 Parts Washers .................................................................................... 48 and Equipment Cylinder Head Cleaning .................................................................. 48 Cylinder Block Cleaning .................................................................. 48 Engine Sealing .....................................................................................49 Seal Installation .............................................................................. 50 FIPG ............................................................................................... 51 Sealing Packing Application ...........................................................
52 Dye Penetrant ..................................................................................... 53 Plastigage ........................................................................................... 54 Thread Cleaning ................................................................................. 55 Vernier Caliper .................................................................................... 56 Reading a Vernier Caliper .............................................................. 57 Micrometer ..........................................................................................
59 Reading a Micrometer .................................................................... 60 Micrometer with Vernier Scale ........................................................ 62 Digital Micrometer ........................................................................... 63 Inside Diameter Gauges ..................................................................... 64 Dial Indicator ....................................................................................... 65 Section 4: Section 4 Topics ................................................................................. 67 Engine Removal Precautions .............................................................
68 Parts Organization and Labeling ........................................................ 69 Fuel Pressure Discharge .................................................................... 70 Fluid Drain ........................................................................................... 71 Hood Removal .................................................................................... 72 Engine Hangers .................................................................................. 73 Engine Lifting ...................................................................................... 74 Engine Stand Mounting ......................................................................
75 Disassembly ........................................................................................ 76 Engine Removal and Disassembly ii Technical Training