Table of Contents 151 Engine Service and Repair Section 5: Cylinder Head Diagnosis and Section 5 Topics ................................................................................. 79 Camshaft Oil Clearance ...................................................................... 80 Camshaft Thrust Clearance ................................................................ 81 Removing Valve Assemblies .............................................................. 82 Valve, Guide, and Spring Inspection .................................................. 83 Valve Seat Inspection .........................................................................
84 Warpage Inspection ............................................................................ 85 Crack Inspection ................................................................................. 86 Head Bolt Inspection ........................................................................... 87 Timing Chain Inspection ..................................................................... 88 Priming Hydraulic Valve Lash Adjusters ............................................. 89 Lash Adjuster Inspection .................................................................... 90 Oil Seals ..............................................................................................
91 Installing Valves .................................................................................. 92 Mechanical Valve Lash Inspection ..................................................... 94 Repair Valve Lash Adjustment ................................................................... 94 Calculation Example ....................................................................... 95 Selection Chart Example ................................................................ 96 Valve Lifter Selection Chart (Intake) ............................................... 97 Mechanical Valve Lash Adjusters ................................................... 98 Section 6:
Cylinder Block Section 6 Topics ............................................................................... 101 Warpage Inspection .......................................................................... 102 Cylinder Bore Wear ........................................................................... 103 Diagnosis and Repair Ridge Reamer ............................................................................... 104 Cylinder Bore Visual Inspection .................................................... 105 Cylinder Bore Measurement .........................................................
106 Piston Inspection .............................................................................. 108 Piston Oil Clearance ..................................................................... 109 Crankshaft Journal Visual Inspection ............................................... 110 Journal Taper and Out-of-round ....................................................... 111 Crankshaft Oil Clearance .................................................................. 112 Bearing Selection and Replacement ................................................ 113 Using the Bearing Selection Table ...............................................
115 Piston Ring Installation ..................................................................... 116 Piston Tools .................................................................................. 117 Piston Installation .............................................................................. 118 Section 7: Lubrication Section 7 Topics ............................................................................... 121 Lubrication System ........................................................................... 122 System Oil Circuit ......................................................................................
123 Oil Pump ........................................................................................... 124 Oil Jets .............................................................................................. 125 Oil Filter ............................................................................................. 126 Oil Cooler .......................................................................................... 127 Oil Properties and Grades ................................................................ 128 Viscosity and Temperature ........................................................... 128 Technical Training i