Table of Contents 151 Engine Service and Repair Oil Inspection .................................................................................... 129 Oil Pressure Test .............................................................................. 130 Causes of High or Low Oil Pressure ............................................. 131 Oil Pump Inspection – Tip Clearance ........................................... 132 Oil Pump Inspection – Side Clearance ......................................... 133 Oil Pump Inspection – Body Clearance ........................................ 134 Section 8:
Cooling System Section 8 Topics ............................................................................... 135 Cooling System Routing and Flow .................................................... 136 Coolant Passages ......................................................................... 137 Water Jacket ................................................................................. 138 Water Jacket Spacer .................................................................... 138 Water Pump ...................................................................................... 139 Electric Water Pump .....................................................................
140 Thermostat ........................................................................................ 141 Radiator ............................................................................................ 142 Cooling Fan ....................................................................................... 143 Engine Coolant ................................................................................. 144 Coolant Dilution ............................................................................ 145 Effect of Pressure on Boiling Point ............................................... 145 Cooling System Safety .................................................................
145 Cooling System Problems ................................................................ 146 Coolant Leak Test ............................................................................. 147 Cooling Fan Inspection ..................................................................... 148 Cooling System Service .................................................................... 149 Section 9: Engine Reassembly Section 9 Topics ............................................................................... 151 Engine Reassembly Precautions ...................................................... 152 Cylinder Block Reassembly – Overview ...........................................
153 Crankshaft and Bearing Installation .................................................. 154 Upper Bearing Alignment .............................................................. 155 Lower Bearing Alignment .............................................................. 156 Bearing Cap Bolt Torque .............................................................. 157 Engine Sealing .................................................................................. 158 Cylinder Head Installation – Overview............................................... 159 Cylinder Head Gasket .......................................................................
160 Cylinder Head Installation ................................................................. 161 Torquing the Head Bolt ................................................................. 162 Installing Valvetrain Components ..................................................... 163 Installing Camshafts .......................................................................... 164 Camshaft Housing Subassembly Sealing ..................................... 165 Camshaft Housing Subassembly Bolts ......................................... 166 Engine Timing & Chain Installation ................................................... 167 Installing No.
2 Timing Chain ........................................................ 168 Installing No. 1 Timing Chain ........................................................ 169 ii Technical Training