4. DISASSEMBLY, INSPECTION AND REASSEMBLY OF ENGINES 4-10 82E-5 – 98E-5 SERIES Step Removal Parts Remarks 18 1) Remove oil pan and spacer. 1) Put the cylinder block with the attaching sur- face of the cylinder head facing down. 2) Carefully protect the combustion surface of the cylinder block from damage. 3) For indirect injection system, be careful to the possibility of the tapped to drop off when the cylinder block is turned upside down, because the tappet is cylindrical in shape. 19 1) Remove idle gear shaft, and then remove idle gear. 2) Remove mounting bolt of thrust bearing through the hole of the camshaft gear. Remove camshaft assembly.
1) Turn the cylinder block aside and carefully prevent tappet from jamming on the cam. 2) Preheat camshaft gear and camshaft assem- bly to 180° – 200° which are shrink fitted, before removing them. 20 1) Remove gear case flange. 21 1) Remove lubricating oil strainer. 22 1) Remove crankpin side cap of the connecting rod. While turning crankshaft, place piston in the bottom dead center (BDC). 1) Before extracting piston, remove carbon deposits from the upper wall of the cylinder using fine sandpaper, while taking care not to damage the inner surface of the cylinder. 2) Make sure that cap No. of connecting rod agrees with cylinder No.
3) Take care not to let crankpin metal fall when removing connecting rod crankpin side cap.