HOME 2.12 CLUTCH HAND LEVER REMOVAL 4. Orient clutch lever in lever mounting bracket. Insert pivot pin from top and tap into place. 1. Remove retaining ring from pivot pin. 2. Remove pivot pin. 5. Install retaining ring on pivot pin. 3. Slide lever free from clutch master cylinder housing. sm02047 INSTALLATION 1. See Figure 2-29 . Slide bushing cups (3) onto pins of roller with cup flanges against roller. 2 NOTE 3 Be careful when handling the busing cups. The bushing cups are hard plastic and can be easily broken. 1 2. With connector bow (3) portion of the bushing cups parallel with groove in clutch handle, snap roller pin (4) with the busing cups installed into clutch lever roller groove.
If bushing is positioned correctly, roller/bushing assembly will install with a snap and will be held securely. 4 3. Lightly grease pivot bushing (2) and install into clutch hand lever (1) pivot hole. Position bushing until it is flush with both sides of lever. 1. Clutch hand lever 2. Pivot bushing installed 3. Bushing cups connector bow 4. Roller pin NOTE If the clutch master cylinder/reservoir is full of clutch fluid under 2009 VRSC Service: Chassis 2-31 ply force to the hy nt) in order to al ot pin to be insert draulic Figure 2-2 ign the ed.