TABLE OF CONTENTS Fuel Level Sensor.............................................................4-24 Removal....................................................................4-24 Installation.................................................................4-24 Tests for Blown Gasket.......................................................5-6 5.3 ENGINE COOLANT 4.13 FUEL PRESSURE TEST General...............................................................................5-7 Replacing Coolant..............................................................5-7 General.............................................................................4-25 Testing..............................................................................4-25 5.4 THERMOSTAT 4.14 EXHAUST SYSTEM:
VRSCAW General...............................................................................5-9 Removal.............................................................................5-9 Installation..........................................................................5-9 Removal...........................................................................4-27 Installation........................................................................4-29 5.5 WATER PUMP 4.15 EXHAUST SYSTEM:
VRSCDX Removal...........................................................................5-11 Installation........................................................................5-12 Removal...........................................................................4-30 Installation........................................................................4-31 4.16 EXHAUST SYSTEM:
VRSCF 5.6 COOLANT PIPES AND HOSES Removal...........................................................................5-14 Disassembly.....................................................................5-14 Assembly..........................................................................5-16 Installation........................................................................5-16 Removal...........................................................................4-33 Installation........................................................................4-35 4.17 VAPOR VALVE General.............................................................................4-36 Replacement....................................................................4-36 5.7 OIL LINE FITTINGS General.............................................................................5-17 Removal...........................................................................5-17 Installation........................................................................5-18 4.18 INTAKE LEAK TEST General.............................................................................4-37 Leak Tester.......................................................................4-37 5.8 RADIATOR AND OIL COOLER (CA MODELS) Installation........................................................................5-24 General.............................................................................4-39 Purge Solenoid.................................................................4-39 Removal....................................................................4-39 Installation.................................................................4-40 Carbon Canister...............................................................4-40 Removal/Inspection...................................................4-40 Installation.................................................................4-40 Tube Routing/Replacement..............................................4-40 TRANSMISSION 6.1 SPECIFICATIONS:TRANSMISSION Fastener Torque Values in this Chapter..............................6-1 General...............................................................................6-1 6.2 CLUTCH COOLING SYSTEM Removal.............................................................................6-2 Disassembly.......................................................................6-5 Cleaning and Inspection.....................................................6-6 Assembly............................................................................6-6 Installation..........................................................................6-9 5.1 SPECIFICATIONS:
COOLING SYSTEM Fastener Torque Values in this Chapter..............................5-1 General...............................................................................5-2 5.2 COOLANT FLOW 6.3 TRANSMISSION General...............................................................................5-3 Flow Description.................................................................5-3 Troubleshooting..................................................................5-3 Low Engine Temperature.............................................5-3 High Engine Temperature............................................5-3 Coolant Leaks.............................................................5-3 Pressure Cap.....................................................................5-3 Pressure Cap Test..............................................................5-4 System Pressure Test.........................................................5-5 Leak Detection Dye Test.....................................................5-5 Disassembly.....................................................................6-12 Shift Drum Removal..................................................6-13 Assembly..........................................................................6-15 6.4 COUNTERBALANCER BEARING REPLACEMENT Removal...........................................................................6-24 Installation........................................................................6-27 VIII TABLE OF CONTENTS ............................
............................ ............................ ........................... SIONS CONT ....4-37 General.......................... ....4-37 Removal........................ ....4-37 Installation..................... ....4-37 5.9 OIL COOLER ROL Removal........................