HOME sm05803 5. Install new pinch bolts containing lock patch (P/N 4534M). 6. Using a torque wrench, tighten pinch bolts in the following sequence. 1 a. Tighten bolt in upper triple clamp to 44 Nm (32.5 ft- lbs). 2 b. Tighten top bolt in lower triple clamp to 44 Nm (32.5 ft-lbs). c. Tighten bottom bolt in lower triple clamp to 44 Nm (32.5 ft-lbs). d. Final tighten top bolt in upper triple clamp to 44 Nm (32.5 ft-lbs). e. Final tighten top bolt in lower triple clamp to 44 Nm (32.5 ft-lbs). 1 f. Final tighten lower bolt in lower triple clamp to 44 Nm (32.5 ft-lbs). 7. Repeat for other side of fork. 8. Install front fender and bracket. See 2.31 FRONT FENDER . 9.
Install front brake caliper hydraulic lines and install front brake calipers. See 2.16 FRONT BRAKE CALIPER . 1. Fork tubes 2. Triple tree 10. Install front wheel and align the wheel to the forks. See 2.23 FRONT WHEEL . Figure 2-142. Fork Tube Protrusion (VRSCF) Tighten to 6.8-10.8 Nm use your hand to check for air leaks or to determine air flow rates. (00061a) 2-98 2009 VRSC Service: Chassis 11. Install negative bat (60-96 in-lbs). 12. Install airbox cover. s from 13. Install maxi-fuse an . Wear Never Compressed air can pierce the skin and flying debri compressed air could cause serious eye injury safety glasses when working with compressed air.