HOME 3.2 SERVICE WEAR LIMITS GENERAL Table 3-15. Connecting Rod/Piston REPLACE IF WEAR EXCEEDS MM IN IN Table 3-13.
Crankshaft/Crankcase ITEM ALTERNATOR SIDE CLUTCH SIDE MM IN MM IN Main Blue bearing Max 2.20382 Max 2.20283 journal 55.977 55.952 Min 55.971 2.20358 Min 55.946 2.20260 Green Max 2.20409 Max 2.20311 55.984 55.959 Min 55.977 2.20382 Min 55.952 2.20283 Red Max 2.20433 Max 2.20334 55.990 55.965 Min 55.984 2.20410 Min 55.959 2.20312 Main Max 2.40232 bearing 61.019 bore Min 61.000 2.40158 Running Blue clearance Max 0.059 0.00232 Max 0.059 0.00232 Min 0.026 0.00103 Min 0.026 0.00103 Green Max 0.061 0.00240 Max 0.061 0.00240 Min 0.027 0.00107 Min 0.027 0.00107 Red Max 0.062 0.00244 Max 0.062 0.00244 Min 0.029 0.00115 Min 0.029 0.00115 Axial end Max 0.060 0.00236 play Min 0.050 0.00197 Table 3-14.
Crankshaft/Crankcase ITEM MM IN Main bearing journal 55.940 2.202 Axial end play 0.300 0.011 Main bearing bore 61.019 2.4023 Small end bore dia- 22.050 0.868 meter Piston pin diameter 21.996 0.866 Table 3-16. Connecting Rod/Crankshaft ITEM REPLACE IF WEAR EXCEEDS MM IN Rod bearing journal 47.970 1.888 Rod bearing bore 51.616 2.0321 Table 3-17. Piston/Cylinder Liner ITEM REPLACE IF WEAR EXCEEDS MM IN Cylinder liner i. d.
105.085 4.1372 bore (freestate) Cylinder liner out- 0.080 0.0031 of-round (installed) Piston major dia- 104.925 4.1309 meter Running clearance 0.080 0.0031 - 22.050 0.868 ITEM ALTERNATOR SIDE r 21.996 0.866 MM IN MM Main bearing journal Max 55.990 2.20433 Max 55.965 Min 55.984 2.20410 Min 55.959 Main bearing bore Max 61.019 2.40232 Min 61.000 2.40158 Running clearance Bl ue Max 0.059 0.00232 Max 0.059 0.0 0232 Min 0.026 0.00103 Min 0.026 Max 0.062 0.00244 Max 0.062 Min 0.029 0.00115 Min 0.029 Axial end play Max 0.060 0.00236 Min 0.050 0.00197 ITEM MM Main bearing journal 55.940 Axial end play 0.300 Main bearing bore 61.019 3-6 2009 VRSC Service :
Engine Max 55.977 2.20382 Max 55.952 Min 55.971 2.20358 Min 55.946 REPLACE IF WEAR EXCEEDS MM IN IN al 47.970 1.888 51.616 2.0321 Max 55.984 2.20409 Max 55.959 Min 55.977 2.20382 Min 55.952 REPLACE IF WEAR EXCEEDS MM IN IN 105.085 4.1372 0.080 ) 0.0031 104.925 4.1309 e 0.080 0.0031 REPLACE IF WEAR EXCEEDS MM IN IN 0.700 0.0276 0.800 0.03419 p 1.050 0.0413 - 0.100 0.0039 - 0.070 0.0028 Max 0.061 0.00240 Max 0.061 Min 0.027 0.00107 Min 0.027