2009 — Installation of Cams, Timing Chains and Camshaft Timing

HOME 31. See Figure 3-57 . Carefully install cam cover and gasket. Cable straps will allow the cam bore plug to be moved horizontally to clear cam drive gears. 36. Replace alternator cover. See 7.19 ALTERNATOR . 32. Remove cable ties. is02334 33. Place small cam cover in position. 10 9 11 34. Insert GASKET ALIGNMENT DOWELS (Part No. HD- 45340). 35. See Figure 3-59 . Install fasteners in cam cover and tighten to 9.7 Nm (86 in-lbs ) in sequence. 1 2 sm01033 2 5 7 4 3 8 6 1 1 Figure 3-59. Cam Cover Torque Sequence 37. Install oil pump. See 3.12 OIL PUMP . 1. Cable ties 2. Spark plug hole gasket 38. Install clutch and clutch cover. See 6.2 CLUTCH . 39. Install water pump. See 5.5 WATER PUMP .

Figure 3-57. Cam Cover Gaskets NOTE For engine rebuild procedure, proceed to 6.3 TRANSMISSION to continue engine rebuild. sm01034 2009 VRSC Service: Engine 3-33 Hole Gasket (double lipped side) 2009 VRS Figure 3-58. Spark Plug