HOME 1.24 THROTTLE CABLES INSPECTION ADJUSTMENT 1. See Figure 1-62 . Turn the cable adjusters (2, 4) and jam nuts (3) as short as they will go. Both cables should have zero adjustment at the start of this procedure. Never route throttle cable over the battery. Fire due to short circuit could occur and cause death or serious injury. Throttle cables must be routed alongside battery, between hold down strap and coolant overflow bottle. (00224a) 2. Point the front wheel straight ahead. a. Rotate the throttle grip wide open and hold it there. b. Turn the throttle cable adjuster (2), lengthening the sleeve, until the throttle cam just touches the cam stop. sm04772 c.
Tighten the throttle cable adjuster (2) an additional 2 to 3 full turns. 3. Turn the front wheel full right. 4. Turn the idle cable adjuster (4), lengthening the sleeve until the cable housing just touches the bottom of the pocket retainer on the throttle body linkage. Pinched throttle cables can restrict throttle response, which could result in loss of control and death or serious injury. (00423b) Figure 1-61.Throttle Cable Routing Rotate the throttle grip and release to be sure the cable returns sharply to idle position. If the cable does not return to idle, turn idle cable adjuster (4), short- ening the sleeve until correct adjustment is reached. 1. See Figure 1-62 .
Turn the cable adjusters (2, 4) and jam nuts (3) as short as they will go. c. Verify sufficient free play. 6. Tighten both jam nuts (3). 2. Remove two screws (1) to separate the upper handlebar housing from the lower housing. 3. from the throttle grip. 4. 5. throttle grip. 6. 7. cable routing. See SYSTEM . 8. 9. (1) to 4.0-5.1 Nm (35-45 LUBRICATION 5. Check adjustment. a. Rotate the thro cable returns sh not return to idl ening the sleev b. Verify that the t PART NUMBER TOOL NAME HD-94968-85TV SUPER OIL to rotate each ferrule and remove cable sm01836 1 ip. rip off the handlebar. of graphite to the handlebar and install 3 2 ps of SUPER OIL (Part No. HD-94968- sing of each cable.
1 ox cover and the air box and inspect 1.5 AIR CLEANER AND EXHAUST 4 nd air box cover. 1. Screws 2. Throttle cable adjuster lebar housing and tighten both screws 3. Jam nuts 35-45 in-lbs). 4. Idle cable adjuster Figure 1-62.Throttle Cable Adjusters ice: Maintenance 3. Jam nuts 5 in-lbs). 4. Idle cable adjus Figure 1-62. Maintenance 35-4 5 in-lbs ice: Throttle Cable Adjusters