ABB · ACS2000 · 52 стр.
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ACS 2000 Drive Manuals General Manuals ACS2000 User’s Manual − −Safety − −Power Electronics and Cabinet Features − −Control System − −Transportation, Storage and Disposal − −Mechanical Installation − −Electrical Installation − −Commissioning − −Local Operation − −CDP Control Panel − −Troubleshooting and Maintenance ACS2000 Appendices − −Maintenance Schedule − −Fieldbus Adapters − −Technical Data − −Mechanical Drawings − −Electrical Drawings − −Spare Parts Manual − −MV Switchgear Guide − −Cable Specification − −Induction Motor Specification − −Pulse Encoder − −Motor Temperature Supervision − −Signal and Parameter Table − −Troubleshooting Guide − −DriveMonitor TM Manual 2 ACS2000 spare parts manual
Table of contents Safety ........................................................................................................................... 4 Drive Identification .................................................................................................................. 5 Master spare parts list.............................................................................................................
7 Common Spare Parts - All Frames Overview.................................................................................................................................12 Incoming/Control section Front door...........................................................................................................13 Control swing frame............................................................................................14 Frame 1 Enclosure design....................................................................................................................16 Incoming/Control section........................................................................................................17 IFU Section ...........................................................................................................................18 Resistor box assembly components....................................................................19 Inductor stack.....................................................................................................20 Phase module section ............................................................................................................21 NP Frame............................................................................................................22 Frame 2 Enclosure design....................................................................................................................
22 Incoming/Control section........................................................................................................ 24 IFU Section Right cabinet (Left Side) ................................................................................... 25 Right cabinet (Right Side).................................................................................. 26 Filter assembly.................................................................................................... 27 Left cabinet........................................................................................................
28 Resistor box assembly........................................................................................ 29 Phase Module Section NP Frame........................................................................................................... 30 Front...................................................................................................................
32 Frame 3 Enclosure design......................................................................................................................33 Incoming/Control section..........................................................................................................36 IFU Section Right cabinet (front) ..............................................................................................37 Right cabinet (rear) ...............................................................................................38 Filter assembly .....................................................................................................39 Resistor box assembly .........................................................................................40 Phase module section ..............................................................................................................41 NP Frame..............................................................................................................42 Integral Disconnect Enclosure design.......................................................................................................................43 Closed front panel......................................................................................................................44 Open front panel........................................................................................................................46 Transformer section................................................................................................47 Top and bottom panel compartments.........................................................................................48 ACS2000 spare parts manual 3
Safety Meaning of safety instructions Safety instructions are used to highlight a potential hazard when working on the equipment. Safety instructions must be strictly followed! Noncompliance can jeopardize the safety of personnel, the equipment and the environment. DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE NOTICE is used to address practices not related to personal injury.
The safety instructions are derived from the following standards: – ISO 3864-2:2004 (E) Graphical symbols – Safety colors and safety signs – Part 2: Design principles for product safety labels – ANSI Z535.6 American National Standard for Product Safety Information in Product Manuals, Instructions, and Other Collateral Materials 4 ACS2000 spare parts manual
Drive Identification To determine the proper spare parts, refer to the serial number nameplate attached to the inner door of the input/control section. The ACS2000 is currently available in three frame sizes. Frame 1 is available beginning at 300HP and ranges up to 1000HP, while Frame 2 is available from 1250HP to 2000HP, and Frame 3 is available from 2250HP to 3000HP. The chart below shows the rated input current and kW relative to the specific horse power rating for all drives in all frame sizes.
ACS2000 spare parts manual 5 Base Type Code Frame Rated Input Current [kW] [hp] ACS 2040-1x-AN1-a-0C F1 40 224 300 ACS 2040-1x-AN1-a-0D F1 47 261 350 ACS 2040-1x-AN1-a-0E F1 54 298 400 ACS 2040-1x-AN1-a-0F F1 61 336 450 ACS 2040-1x-AN1-a-0H F1 67 373 500 ACS 2040-1x-AN1-a-0L F1 81 447 600 ACS 2040-1x-AN1-a-0Q F1 94 522 700 ACS 2040-1x-AN1-a-0R F1 108 597 800 ACS 2040-1x-AN1-a-0T F1 121 671 900 ACS 2040-1x-AN1-a-0V F1 135 746 1,000 ACS 2040-2x-AN1-a-0Z F2 185 933 1,250 ACS 2040-2x-AN1-a-1C F2 222 1,119 1,500 ACS 2040-2x-AN1-a-1F F2 260 1,306 1,750 ACS 2040-2x-AN1-a-1H F2 269 1,492 2,000 ACS 2040-3x-AN1-a-1J F3 303 1,679 2,250 ACS 2040-3x-AN1-a-1N F3 337 1,856 2,500 ACS 2040-3x-AN1-a-2A F3 370 2,052 2,750 ACS 2040-3x-AN1-a-2B F3 404 2,238 3,000