The Charles Machine Works, Inc. FM50 User Manual (EN)

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1 FM50 ISSUE NO. 06PL-05/11 For Replacement Copy Order P/N 053-093 This manual contains information concerning the following models: FM50 Copyright 2004, 2006, 2008, 2011 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc. ID0135305

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FOREWORD___________ 3 This manual contains illustrated parts lists to help you select quality ProTech ® Replacement parts for your Ditch Witch ® equipment. Using other replacement parts will lessen the productivity of your equipment. Part numbers enclosed in a box are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you. Footnotes provide more information to help you identify parts shown in the manual. Assembly instructions and Tech Bits articles referenced in footnotes are available through your local Ditch Witch dealer. Description and specifications in this book were current at publication.

However, The Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements. Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment. Keep the following in mind when ordering ProTech replacement parts: Specify parts you need by part number and description, not by illustration reference numbers. Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new. Thank you for buying and using Ditch Witch equipment and ProTech replacement parts. 8/6/2010, Rev-B 800-001

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4 WARRANTY __________________________ DW WARRANTY Policy July, 2005 POLICY 1: DITCH WITCH ® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 Attachments).

Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work. EXCLUSIONS FROM PRODUCT WARRANTY All incidental or consequential damages. All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations. All engines and engine accessories (these are covered by original manufacturer’s warranty). Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.) ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate. Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply.

Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state. For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer. Ver. 03 ID0134872

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CONTENTS_____________________ 5 Decals Decal Location .......................................... 8 Decal Location ........................................ 10 Decal Location - Tank ............................... 12 Generator Auxiliary Outlets - begins ............................ 30 Engine and Generator ............................ 16 Engine & Generator Controls - ends ........ 20 Engine & Generator Controls - begins ......... 24 Fuel Tank & Battery ................................ 32 Generator Enclosure .............................. 34 Generator Insulation .............................. 36 Intake and Exhaust Components ...........

38 Radiator .................................................. 28 HOPPERS Centrifugal Pump ................................... 50 Mixing Hopper (LH) ................................... 46 Mixing Hopper (RH) .................................. 42 TANKS Tank Fill Plumbing .................................. 58 Tank Plumbing – 1000 gal . ......................... 54 Transfer/Bypass Plumbing ....................... 60 ELECTRICAL Electrical Schematic - AC - ends ................. 64 Electrical Schematic - AC - begins ............... 66 Electrical Schematic - DC - ends ................ 70 Electrical Schematic - DC - begins .............. 72 Electrical Diagram - AC - ends ....................

76 Electrical Diagram - DC - ends .................... 78 Electrical Diagram - Control Harness - begins ..... 82 Electrical Diagram - Engine Harness - begins ..... 86 Electrical Diagram - Generator Harness - begins . 90 Electrical Diagram - Motor Harness - begins ........ 94 Electrical Diagram - Motor Starter Harn. - begins . 96 Electrical Diagram - Outlet Harness - begins ....... 98 Accessories Hose Adapter ........................................ 108 Installation Components ........................ 104 Mud Mixing Accessories ......................... 110 Umbrella Mount ..................................... 106 Miscellaneous Bolt/Nut Torque Chart ...........................

114 Filters ................................................... 118 Optional Kits ......................................... 118 Parts Manual Change Request ............ 119 Related Publications ............................. 118 Replacement O-Ring Chart ................... 117 Warranty Registration .......................... 120 ID0135119

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