ZF — Shop Manual: ZF Transmission — Repair, Clutch & Gear Schematics (EN)

TRANSMISSION Ch 2 page 150 Alternately assemble 10 pcs. of inner clutch discs (1) and 10 pcs. of outer clutch discs (2 ) into the dick carrier (3). CAUTION Starting with an inner clutch disc! Coated side of the inner and outer clutch discs must always be installed showing to the piston! Depending on the parts list version, a disc arrangement with 9 inner and outer discs may be installed! Please refer to the relating spare parts list to see the installed disc arrangement! Figure 443 Install the end plate (1) and fasten the disc set with snap ring (2).

Installation position of end plate (1) Carry out the next step referring to disc clearance check operation See “Figure 536” on page 174 and “Figure 537” on page 174 Figure 444 Heat up the internal teeth of the clutch (1) (approx. 120° C). Figure 445 Align the inner clutch discs and assemble the clutch (1) until contact is obtained. By means of short left-hand/right-hand rotations mount the inner clutch discs onto the inner disc carrier. Figure 446 SHOP MANUAL